Rapid Prototyping Services
Rapid prototyping services with the use of state-of-the-art manufacturing processes, including Injection molding,3D printing, CNC machining, vacuum casting, and sheet metal fabrication. Guarantees fast lead time of high-quality prototypes at minimal cost.
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Superior Rapid Prototyping
Rapid prototyping is a product development method that allows the production and iteration of product parts for evaluation and testing. By manufacturing your rapid prototypes with Kemal guarantees, you make the best decision regarding your design. We let you test out a full range of materials and finishes, so you can make an informed decision on how to take your project forward. We have an array of rapid prototyping processes for you to choose from.
Fast and precise CNC machining through the use of state-of-the-art 3-axis and 5-axis equipment and lathes.
Custom injection molding service for the manufacturing of competitive pricing, high-quality plastic prototyping and production parts in a fast lead time.
From an assortment of cutting tools to different fabrication equipment, we can produce large volumes of fabricated sheet metal.
Utilizing sets of modern 3D printers and various secondary processes, we effectively turn your design into tangible products.
Our selection of surface finishing options like polishing, powder coating, and painting ensures that we handle all your production needs under one roof.
Our selection of surface finishing options like polishing, powder coating, and painting ensures that we handle all your production needs under one roof.
Why Choose Us for Rapid Prototyping Services
We offer the best low volume manufacturing services for various production parts. Ensure the timely delivery of the best quality and high-value recommendations and professional advice from our team of experts.
Instant Quotation and Automated DFM Analysis
Thanks to our new and advanced quotation platform , you instantly get your quotation and DFM analysis. The updated machine learning algorithm process tons of information in a short period and gives us all the needed information about your orders.
Consistent High Quality
We use high-quality input materials and maintain a high level of process stability to ensure reproducibility. We strive for continuous improvement to improve our manufacturing of goods, processes, and delivery capability.
Strong Manufacturing Capabilities
To meet your low volume production needs, we provide and support extensive manufacturing capabilities. For low volume CNC machining, injection molding, 3D printing, and other services, our goal is to bring your prototypes or parts to life in best possible way.
Fast Lead Time
We have a state-of-the-art in-house production supply chain and staff strength that helps us meet and exceed your expectations on delivery time and quantity. We ensure that all our deliveries are within schedule.
Established Supply Chain System
Our leading suppliers help us receive materials for consistent production while ensuring every product is at affordable costs.
24/7 Engineering Support
Our team of refined and experienced experts is always available for professional advice and recommendation on your orders, improvements, and preferences.
Our Rapid Prototyping Capabilities
CNC Machining
Plastic Injection Molding
Sheet Metal Fabrication
Vacuum Casting
Die Casting
Extrusion
3D Printing
CNC Machining
CNC Machining
CNC machining is used to control a wide range of complex machinery. It is a computerized manufacturing process that controls the movement of production equipment using pre-programmed software and code.
| Type | Tolerance |
|---|---|
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Linear dimension |
+/- 0.025 mm (+/- 0.001 inch) |
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Hole diameters (not reamed) |
+/- 0.025 mm (+/- 0.001 inch) |
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Shaft diameters |
+/- 0.025 mm (+/- 0.001 inch) |
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Part size limit |
950 * 550 * 480 mm(37.0 * 21.5 * 18.5 inch) |
Plastic Injection Molding
Plastic Injection Molding
Plastic injection molding is the process of melting plastic resins (thermosetting/thermoplastic polymers) and injecting them under pressure into a mold cavity, where they fill and solidify to form the final product.
| Standard capabilities | Description |
|---|---|
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Mold cavity tolerances |
±0.05 mm |
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Standard lead time |
15 business days or less |
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Part to part repeatability |
±0.1 mm |
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Production grade |
1-100,000 cycles |
Sheet Metal Fabrication
Sheet Metal Fabrication
Sheet metal fabrication is the process of converting flat sheets of steel or aluminum into metal structures or products by cutting, punching, folding, and assembling.
| Dimension detail | Tolerance |
|---|---|
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Edge to edge, single surface / Edge to hole, single surface / Hole to hole, single surface |
+/- 0.005 inch |
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Bend to edge / hole, single surface |
+/- 0.010 inch |
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Edge to feature, multiple surface / Over formed part, multiple surface |
+/- 0.030 inch |
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Bend angle |
+/- 1° |
Vacuum Casting
Vacuum Casting
Vacuum casting is a manufacturing process where the material goes into a silicone mold with a vacuum to produce complex production parts.
| Standard capabilities | Description |
|---|---|
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Maximum build size |
+/- 0.025 mm (+/- 0.001 inch) |
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Standard lead time |
Up to 20 parts in 15 days or less |
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Dimensional accuracy |
±0.05 mm |
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Layer thickness |
1.5mm – 2.5mm |
Die Casting
Die Casting
Die casting is a process of manufacturing parts by pouring or forcing molten metal into steel modes to create various kinds of parts.
| Standard capabilities | Description |
|---|---|
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Maximum build size |
300 mm × 650 mm |
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Standard lead time |
Up to 20 parts in 15 days or less |
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Dimensional accuracy |
±0.05 mm |
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Layer thickness |
1.5mm – 2.5mm |
Extrusion
Extrusion
Extrusion helps to create complicated parts through a process of plastic deformation. The material is forced to flow through a die or an orifice to achieve the desired shape.
| Standard capabilities | Description |
|---|---|
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Press sizes |
450T – 3000T |
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Standard lead time |
2 weeks for small molds, 4 weeks for larger molds |
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Minimum order volume |
0.5 ton aluminum for smaller machines, 1.0 ton of 6063 aluminum for larger machines. |
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Post-processing |
Full service CNC cutting, threading, slotting, face milling, etc. |
3D Printing
3D Printing
3D printing is a manufacturing process in which a three dimensional part or object is created from a digital 3D or CAD model.
| Standard capabilities | Description |
|---|---|
|
Maximum build size |
900 x 600 x 900 mm in FDM; Up to 1500x750x500 in SLA; 750 x 550 x 550 mm in SLS; |
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Standard lead time |
Up to 50 parts in 7 working days or less |
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Dimension Tolerances |
0.1mm |
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Wall Thickness |
FDA: +/-1mm; SLA: +/-0.2mm; SLS: +/-0.7mm; |
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Production grade |
Over 50 parts |
We Know and Satisfy Every Need of Your Business, From Design to Delivery.
Receive instant quote
Upload your CAD to our online quoting platform
Confirm specs
Configure your part specifications and select a lead time that suits your schedule
Production
We select the best manufacturer for your order, and production begins immediately
Quality control
We take full responsibility for making sure your parts are manufactured according to our standards
Delivery
Materials
We can generate instant machining quotes for 50+ metals and plastics.
Available materials
CNC Machining Metals
CNC Machining Plastics
Injection Mold Tooling
Injection Molding Plastics
Sheet Metal Fabrication
3D Printing Plastics
CNC Machining Metals
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Mild steel
Mild steels are low-carbon metal alloys offering good mechanical properties, machinability and weldability at low cost. Can be carburized to increased hardness.
CNC Machining Plastics
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Nylon
Nylon – polyamide (PA) – is an engineering thermoplastic with excellent mechanical properties and high chemical and abrasion resistance.
Injection Mold Tooling
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Injection Molding Plastics
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Sheet Metal Fabrication
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3D Printing Plastics
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Nylon
Nylon – polyamide (PA) – is an engineering thermoplastic with excellent mechanical properties and high chemical and abrasion resistance.
POM (Delrin/Acetal)
POM is an engineering thermoplastic used in precision parts requiring high stiffness, low friction, and excellent dimensional stability.
- We can source any other material on request, but quotes take up to 48 hours. 50+ metals and plastics.
Types of Rapid Prototype
From 1995, we have produced prototypes for various industries including medical, automotives, aerospace, construction, and other industries.
Concept Model
Display Prototype
Functional Prototype
Pre-production prototype
Concept Model
Concept Model
This is one of the simplest types of prototypes. Also called a proof-of-concept prototype, engineers use the concept model to convey the basic idea of the design. Before use, this type of prototype undergoes multiple changes.
Display Prototype
Display Prototype
Engineers develop this type of prototype to make it look similar to the final product. Most times, functionality is not a factor considered under the display prototype as the focus is mainly on appearance.
Functional Prototype
Functional Prototype
This prototype focuses on functionality and aims to enable engineers and designers to test the product to make modifications if any, for optimal functionality. The prototype developed here should behave the same way as the final product.
Pre-production prototype
Pre-production prototype
This is the last type of prototype developed before production. There are two major purposes of this type of prototype. First, to validate the process chosen by the manufacturer for mass production, and second, to ensure the manufactured part functions optimally.
From Rapid Prototyping to Production
Having been in the prototyping and production industry since 1995, we help startups and established brands manufacture prototypes and products that compete favorably in the global market. This is a testament to the quality and precision of our machines and a seasoned team of professionals working tirelessly to ensure your top-quality products get to the market as when due.
At Kemal, we offer top-notch services that encompass all aspects of manufacturing, from prototyping to production. Our rapid prototyping services include injection molding, rapid 3d printing services, CNC rapid machining services, plastic extrusion, and sheet fabrication, considering your ideal prototyping material. Our rapid prototyping and production services considerably cut the production cost for you while reducing the time to market. So work with us today for all your prototyping to production needs.
See What Our Customers Say About Us
A customer’s words have a more substantial impact than a company’s claims – and see what our satisfied customers have said regarding how we fulfilled their requirements.
I came to know about Kemal from a colleague as they were praising the company's CNC and plastic mold manufacturing process. I ordered for custom injection molded product. They provided complete support and professional reporting throughout the process. I'm truly delighted that I chose Kemal.
Benjamin
MEDTRONIC
Kemal mold is one of our plastic mold supplier with fast responce and good service. Their engineers visit us every year, help to solve mold problems and improve routine maintenance. The cooperation between us is very pleasant.
Elijah
SPACEX
Kemal mold support us small MOQ injection molding production and PVC medical device production in cleanroom. They quick response and one-stop service help us save a lot of investment in new plastic product development. Kemal plastic is a honest plastic mold partner of us.
William Scott
FORD
We were finding a one-stop solution for our injection molded products for medical purposes. With their quick quote service and consultation, they seamlessly handled the entire process from mold manufacturing to final production. I'm glad we partnered with such a professional company.
Abdullah Al Sawae
HONEYWELL
Hi, Rita , Yes we pick up the product and it looks great! Thank you for your quick support in getting this done . We will be in contact shortly for future orders.
Ashlyn
LYFT
FAQ's
There are a couple of scenarios where rapid prototypes become a need. The first is when the cost of product development becomes too high. Rapid prototyping cost is lower than conventional prototyping, reducing product development costs. Rapid prototypes are also needed when you need to identify and evaluate product hazards as well as test functionality.
At Kemal, the fast lead time for rapid prototyping is 5 working days. This is especially true when you use reputable brands that offer rapid prototyping online services for your needs.
Rapid prototyping and 3D printing are completely different from each other. 3D printing is a technology that uses additive manufacturing to develop products. On the other hand, rapid prototyping is an umbrella term for a group of techniques used for the manufacturing of product parts from a 3D CAD model.
