Custom Automotive Parts Manufacturing
Precision automotive parts manufacturing from prototype and design validation through tooling and repeat production, supported by CNC machining, mold manufacturing, injection molding and secondary operations.
- ISO 9001:2015 Certified
- CMM Inspection & Dimensional Control
- In-House Mold Design & Manufacturing
- All uploads are secure and confidential
From Prototype to Production
One manufacturing partner to keep engineering, validation and production connected throughout your automotive project.
01
Prototype Development
Build and test real parts before committing to production.
- Rapid prototyping
- material and process guidance
- early manufacturability feedback
02
Engineering & Design Validation
Resolve manufacturability, material and tolerance risks before the design is locked.
- DFM review
- tolerance feasibility
- material guidance
- fit and assembly review
03
Tooling & Bridge Production
Bridge the gap between prototype and full production.
- Mold design
- mold manufacturing
- tooling trials
- pilot and bridge production
04
Production & Ongoing Supply
Stable, certified volume production you can rely on.
- Production CNC Machining
- Volume Injection Molding
- Quality Documentation
Manufacturing Services for Automotive Parts
CNC Machining
Machine automotive brackets, housings, mounts and fixtures with tight control of critical dimensions and mating features. Kemal supports 3, 4 and 5-axis CNC milling and CNC turning for functional metal and engineering-plastic components, with inspection requirements reviewed against your drawing.
- 3-, 4- and 5-axis CNC milling, plus CNC turning for complex automotive components
- ±0.02 mm typical; up to ±0.01 mm on critical features after engineering review
- FAI, CMM dimensional reports and material certificates available by project requirement
Mold Design & Manufacturing
Keep automotive mold design, mold making and trial runs connected with the injection molding process. Kemal supports DFM, Moldflow analysis, 2D/3D mold design, precision mold manufacturing, assembly and testing for custom automotive plastic parts.
- Mold accuracy up to 0.003 mm
- 40+ high-precision mold manufacturing machines
- 550+ molds produced annually
Injection Molding
Start with the quantity your automotive program actually needs. From validation builds and pilot runs to ongoing production, our injection molding capability is backed by in-house mold making, flexible order volumes and DFM support before tooling is finalized.
- No MOQ, with quantities as low as 1–100 parts supported
- 75 injection molding machines and 80+ sets of mold manufacturing equipment
- Insert molding, overmolding and secondary operations available
Rapid Prototyping
Choose the prototype process around what you actually need to validate. Kemal uses CNC machining, 3D printing, vacuum casting and rapid tooling to produce functional plastic and metal prototypes for fit checks, assembly testing, material evaluation and early engineering decisions.
- CNC machining, 3D printing, vacuum casting and rapid tooling in one prototyping program
- Free DFM support to flag manufacturability and tolerance risks early
- CTQ checks and inspection reports available when validation requires documented results
Finishing & Secondary Operations
Finish, mark, join and assemble automotive parts after machining or molding. We support surface treatment, painting, printing, laser marking, ultrasonic welding and assembly for cosmetic, functional and identification requirements.
- Painting, powder coating, chrome plating and laser etching
- Screen printing and soft-touch finishing
- Ultrasonic welding and assembly
Automotive Parts We Manufacture
Custom automotive parts for interior and exterior applications, including molded components, housings and precision-machined structural parts.
Housings & Covers
Custom housings and covers with ribs, bosses and mounting features designed for fit, protection and assembly.
Interior Bezels & Trim
Visible interior parts where surface appearance, fit consistency and clean edge definition matter.
Lighting & Lens Components
Components and tooling support for automotive lighting programs, including housings, lens-related parts and precision interfaces.
Under-Hood Components
Functional plastic components for under-hood environments where heat, stability and reliable interfaces matter.
Clips & Mounting Components
Retainers, clips and mounting parts engineered for repeatable positioning, fastening and assembly.
Sealing & Interface Components
Parts with grooves, mating surfaces and interface features manufactured for consistent assembly and sealing performance.
Precision-Machined Components
CNC-machined brackets, housings and mounts with critical bores, interfaces and structural features.
DFM & Engineering Support
We review manufacturability before your design is locked, reducing risk before tooling begins.
Typical DFM Feedback
Manufacturability & Part Geometry
Geometry is checked early for features that may complicate molding or CNC machining, from wall thickness and draft to tool access and deep features.
Tolerances, Fit & Critical Interfaces
Critical dimensions, GD&T, datums and mating surfaces are aligned with real assembly and inspection requirements.
Materials, Tooling & Process Decisions
Automotive Quality, Inspection & Traceability
Certified quality systems, with documentation traceable from raw material to shipment.
Quality Systems & Automotive Readiness
ISO 9001:2015
Quality Management System
ISO 14001
Environmental Management System
IATF 16949
Automotive Quality Management System
Certification in Progress
CMM Inspection
Inspection & Validation
- Production Part Approval Process (PPAP) Support
- First Article Inspection (FAI)
- Initial Sample Inspection Report (ISIR)
- CMM Dimensional Inspection
Documentation & Traceability
- Material Certificates
- Certificate of Conformance (CoC)
- Lot Traceability
- Revision and Engineering Change Control
Trusted by 30+ Automotive Manufacturers
From first prototype to full production, Kemal keeps automotive OEM and Tier supplier programs moving with complex component manufacturing, responsive engineering support and dependable repeat production.
OEM & Tier Supplier Experience
A proven partner for tooling, production and long-running automotive programs serving OEM and Tier customers.
Complex Automotive Components
Built for parts where tight tolerances, repeatable quality and precise fit are critical to assembly and performance.
EV Component Experience
Manufacturing support that keeps pace with evolving EV platforms, including new materials, changing designs and more complex integration requirements.
Ongoing Production Support
Engineering changes, repeat orders and ongoing supply stay coordinated as your automotive program grows.
Years of Automotive Manufacturing Experience
Automotive Projects Supported
Automotive Molds Built
Automotive Molds Delivered Annually
Our Customers
Trusted by 500+ Global Innovators & Industry Leaders
FAQs
What information should I provide for an automotive manufacturing quote?
Send the current 3D CAD model and 2D drawing where available, together with material grade, required quantities, finish, critical dimensions or CTQ features, inspection/documentation requirements and target delivery date.
What happens if the 3D model and 2D drawing do not match?
We stop the affected manufacturing release and clarify which revision or document controls the requirement before production proceeds. The approved definition is then used for manufacturing and inspection.
What happens if my design changes after tooling or production has started?
The change is assessed against the current tooling, manufacturing process, inspection requirements and schedule before the revised design is released. Approved revisions are then carried into the applicable production and quality records.
