Automotive Injection Molding
We mold automotive plastic parts with in-house tooling, DFM feedback, and optional dimensional inspection reports.
- IATF 16949 & ISO 9001 certified
- Tooling + molding under one roof
- Prototype-to-production support
- All uploads are secure and confidential
Automotive Injection Molding Services
Kemal supports automotive programs from tooling to production molding. Scope includes tooling build, material selection support, sampling, and on-demand molding.
- Supported 30+ automotive brands
- Built 300+ automotive molds
- Annual output: millions of parts (interior, exterior, functional components)
Automotive Injection Molding Capabilities
| Capability | Specification |
|---|---|
|
Press tonnage range |
Typical: 50–1300 T |
|
Max part size |
Up to 600 mm |
|
Typical tolerance |
±0.05 mm |
|
Mold types |
Single-cavity / Multi-cavity |
|
Tooling |
In-house tooling |
|
Production volumes |
1 pc / Low-volume runs / Mass production |
|
Supported Materials |
Common automotive materials PP; PA6/PA66 (GF); PBT; PC/ABS
Other materials (as required) TPO; POM; TPU; PPS (keep only what you run) |
|
Insert / overmolding |
Insert molding; Overmolding (available) |
|
Surface & appearance |
Mold texture; Polishing; Appearance-spec alignment (as required) |
|
Quality / certifications |
IATF 16949; ISO 9001 |
|
Inspection options |
FAI; Dimensional inspection reports; CMM (optional) |
|
Documentation support |
PPAP support; Material certs; Lot traceability (as required) |
|
Secondary operations |
Painting; Pad printing; Ultrasonic welding; Heat staking; Assembly (as required) |
Automotive Parts We Mold
Injection molded automotive components produced for interior, exterior, and functional applications.
Housings & Covers
Injection molded housings with warp-sensitive geometry and assembly-critical mounting features.
Interior Bezels & Trim
Visible interior parts aligned to appearance specifications and gap/flush requirements.
Clips, Brackets & Mounts
Snap features and locating geometry managed for repeatable retention and fit.
Under-Hood Plastic Components
Plastic parts designed for heat exposure and dimensional stability in engine-bay environments.
Sealing Interfaces
Grooves and mating features aligned for consistent compression and sealing fit.
Functional Automotive Parts
Load-bearing or interface-driven components for interior and exterior assemblies.
Why Choose Kemal for Automotive Injection Molding
Lead Time Control
Tooling and molding in-house to avoid outsourced capacity risk.
DFM Support
Free DFM report option to reduce re-trials and speed sample approval.
Complex Molding Support
Insert molding, overmolding, and hot-runner tooling support.
Traceable Documentation
ECO/ECN control aligned with APQP thinking.
Transparent Quoting
Cost drivers and optional items separated upfront.
Secondary ops
Welding, heat staking, printing/marking, assembly, and spec-based packaging.
Trusted by 30+ Automotive Manufacturers
- Commercial Automotive Manufacturers
- Proven track record with 100% client satisfaction
- OEM Partnerships with top automotive brands
- Skilled in advanced manufacturing for complex vehicle systems
- Comprehensive after-sales services
- Expertise in electric vehicle (EV) components
- Support for autonomous vehicle systems
Trusted by Industry Leader Companies
500+ global companies depend on Kemal for precision injection molding and custom mold design.
Our Equipment for Automotive Parts Manufacturing
We utilize a range of advanced injection molding equipment to support the production of high-precision automotive parts. Our facility is equipped with multi-cavity injection molding machines, high-speed vertical injection molding machines, robotic automation systems, and temperature-controlled mold systems etc.
High Speed CNC Machines
Precision Wire-EDM
CNC machining Workshop
EDM Mold Manufacturing
Plastic Injection Molding
Mould Spotting Machine
Mirror EDM Machines
Quality Control Department
Related Automotive Manufacturing Services
Rapid Prototyping Services
CNC machining, 3D printing, and vacuum casting for automotive part validation.
Prototype & Bridge Injection Molding
Aluminum and soft-steel tooling for functional validation and bridge production.
Injection Molding Services
Production molding for automotive plastic parts, from low-volume runs to mass production.
FAQ's
What tolerance can you typically hold for automotive parts?
Typical tolerance: ±0.05 mm; tighter tolerances are evaluated case-by-case based on geometry, material, and inspection method.
Do you support PPAP documents?
PPAP support is available on request, along with material certifications and dimensional inspection reports, depending on the program’s requirements.
Can you do insert molding or overmolding for automotive components?
Yes. We support insert molding and overmolding for automotive parts. We review insert retention, material compatibility, gating/venting, and tool design early to reduce misloads, flash, and bond failures.
What inspection reports can you provide?
We can provide FAI (First Article Inspection) and dimensional inspection reports, with CMM measurement available as an option (as required by the part and your inspection plan).
What press tonnage range do you run?
We typically run 50–1300T press tonnage for automotive injection molding programs.
