Quality Assurance
We are committed to producing the best quality products for continuous customer satisfaction. From material sourcing to production and delivery, we provide premium quality services that exceed your expectations.
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Speed up Your Project Without Sacrificing Quality
Kemal prioritizes quality while ensuring the timely delivery of your products. Our team adopts efficient techniques and equipment to provide premium-quality parts that meet your schedule.
High Speed CNC Machines
Double-Head EDM Machines
CNC machining Workshop
EDM Mold Manufacturing
Plastic Injection Molding
Mould Spotting Machine
Mirror EDM Machining
Plastic Mold Quality Control
Rigorous Quality Control Throughout Production
From material selection to final inspection, we supply the highest quality standard for our clients. Here’s how we make it happen:
Well-Vetted Suppliers
Providing top-notch quality service starts with carefully curating reliable suppliers. This is why we research extensively for trusted suppliers who have passed the quality test to provide the best materials for production.
Quality Materials
Materials obtained from suppliers undergo a series of scrutiny by our experts to ensure they are of top quality. This way, we can be sure to produce the highest quality products for our clients.
Professional Project Engineer
Lean & Precise Manufacturing
We adopt a lean manufacturing workflow that follows the ISO-2768-m and ISO-2768-c standards for tight tolerances.
Rigorous Inspection
We strive to produce the desired finished product for you. From material to process and finished product inspection, we conduct thorough scrutiny to ensure smooth production.
Quality Control Process
Discover the most rigorous inspection methods that we implement throughout the entire manufacturing process.
Technical assessment
The technical assessment is the initial stage. Our engineering team examines the structure, materials, surface finish, and other details of your 3D and 2D drawings to ensure your products’ optimal quality.
Material verification
We supply a certification of the material used in producing your parts upon your request. The raw manufacturer makes the report which includes material heat number, material grade, material dimensions, mechanical properties, and chemical analysis.
On-site inspection system
During production, we conduct on-site inspections to ensure the materials used are in the best condition. Our on-site inspection system accesses the positions automatically for necessary improvements while also helping us identify issues early, save time and resources.
In-process quality control
Kemal adheres to the ISO9001:2015 requirements strictly. Our quality control staff inspects all parts that are produced every 2 hours regularly, eliminating risks.
Full-dimensional inspection report
We supply a full dimensional inspection report. The report consists of the quality of parts, threads, tolerances, thicknesses, depths, part appearance, critical dimensions, etc.
Packaging
We ensure all manufactured parts are of the best quality. Understanding logistics instability helps us reduce the risk to the parts during the packaging process.
Four layers of protection: 1. wrapping paper 2. EPE 3. foam 4. paper/wooden boxes are applied during the packaging process. This guarantees we deliver the highest quality parts to you.
Our On-Demand Manufacturing Services
Kemal delivers high-quality precision machining with an incredible range of manufacturing capabilities. From prototyping to mass production, we help manufacture products with complex geometries and high aesthetic demands. Our skilled experts and advanced technologies allow us to deliver an extensive range of on-demand manufacturing services.
X-Ray Fluorescence
3D Scanners
Coordinate Measuring Machine
Profile Projectors
Quality Reports on Your Request
We provide comprehensive reports that reveal material quality and production performance on request. This report is produced by our in-house auditors or third-party laboratories.
Quality Reports
For each order we receive at Kemal, we provide real-time, accurate reports to keep you in the loop about your project’s progress:
- Inspection report
- Full dimensional report
- Material test report
Certifications
As renowned manufacturers of on-demand custom parts, we have a wide range of certifications from renowned organizations for quality control:
- ISO 9001:2015
- ISO 13485:2016
- IATF 16949:2016
- ROHS
- REACH
We Make New Things Possible
Since our launch in 1995, we’ve broadened our rapid prototyping capabilities to serve you better. We’ve done this by providing startups and established businesses access to premium-quality parts on-demand. Our services include mold manufacturing, CNC machining, injection molding, and 3D printing.
Conditions for Rework
Our team is always ready to get to work when we are notified of any inconsistencies in your designs. We will evaluate the issue, correct the problem and make a replacement instantly when you notify us.
- Unacceptable processing defects
- Fail to meet tolerance requirement
- Incorrect material / finish
Conditions for Refund
Once we’ve identified issues with the product, we begin the refund process and refund you accordingly. Here are factors that can necessitate a refund:
- The part is not machinable
- The customer disagrees with a rework
- Other reasons
