Low-Volume Manufacturing
Low volume manufacturing for custom parts from prototype to production. Timely delivery of premium quality components at an amazingly affordable price. Enhance low energy and fast timing during the various stages of low volume production.
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On Demand, On Time Manufacturing for You
Kemal got you covered on all low volume manufacturing needs. Based on our years of experience and expertise, we will efficiently execute all your projects concerning low volume production. Thanks to an unlimited supply chain network of workshops for different manufacturing techniques, you can rest assured that you’re getting the fastest delivery of the best products at an amazing wholesale price. Moreover, our experienced engineers and experts will proffer the best solutions and design modification suggestions to ensure you have the finest end product.
Fast and precise CNC machining through the use of state-of-the-art 3-axis and 5-axis equipment and lathes.
Custom injection molding service for the manufacturing of competitive pricing, high-quality plastic prototyping and production parts in a fast lead time.
From an assortment of cutting tools to different fabrication equipment, we can produce large volumes of fabricated sheet metal.
Utilizing sets of modern 3D printers and various secondary processes, we effectively turn your design into tangible products.
Our selection of surface finishing options like polishing, powder coating, and painting ensures that we handle all your production needs under one roof.
Our selection of surface finishing options like polishing, powder coating, and painting ensures that we handle all your production needs under one roof.
Why Choose Us for Low Volume Production
We offer the best low volume manufacturing services for various production parts. Ensure the timely delivery of the best quality and high-value recommendations and professional advice from our team of experts.
Instant Quotation and Automated DFM Analysis
Thanks to our new and advanced quotation platform , you instantly get your quotation and DFM analysis. The updated machine learning algorithm process tons of information in a short period and gives us all the needed information about your orders.
Consistent High Quality
We use high-quality input materials and maintain a high level of process stability to ensure reproducibility. We strive for continuous improvement to improve our manufacturing of goods, processes, and delivery capability.
Strong Manufacturing Capabilities
To meet your low volume production needs, we provide and support extensive manufacturing capabilities. For low volume CNC machining, injection molding, 3D printing, and other services, our goal is to bring your prototypes or parts to life in best possible way.
Fast Lead Time
We have a state-of-the-art in-house production supply chain and staff strength that helps us meet and exceed your expectations on delivery time and quantity. We ensure that all our deliveries are within schedule.
Established Supply Chain System
Our leading suppliers help us receive materials for consistent production while ensuring every product is at affordable costs.
24/7 Engineering Support
Our team of refined and experienced experts is always available for professional advice and recommendation on your orders, improvements, and preferences.
Our Low-volume Manufacturing Capabilities
CNC Machining
Plastic Injection Molding
Sheet Metal Fabrication
Vacuum Casting
Die Casting
Extrusion
3D Printing
CNC Machining
CNC Machining
CNC machining is used to control a wide range of complex machinery. It is a computerized manufacturing process that controls the movement of production equipment using pre-programmed software and code.
| Type | Tolerance |
|---|---|
|
Linear dimension |
+/- 0.025 mm (+/- 0.001 inch) |
|
Hole diameters (not reamed) |
+/- 0.025 mm (+/- 0.001 inch) |
|
Shaft diameters |
+/- 0.025 mm (+/- 0.001 inch) |
|
Part size limit |
950 * 550 * 480 mm(37.0 * 21.5 * 18.5 inch) |
Plastic Injection Molding
Plastic Injection Molding
Plastic injection molding is the process of melting plastic resins (thermosetting/thermoplastic polymers) and injecting them under pressure into a mold cavity, where they fill and solidify to form the final product.
| Standard capabilities | Description |
|---|---|
|
Mold cavity tolerances |
±0.05 mm |
|
Standard lead time |
15 business days or less |
|
Part to part repeatability |
±0.1 mm |
|
Production grade |
1-100,000 cycles |
Sheet Metal Fabrication
Sheet Metal Fabrication
Sheet metal fabrication is the process of converting flat sheets of steel or aluminum into metal structures or products by cutting, punching, folding, and assembling.
| Dimension detail | Tolerance |
|---|---|
|
Edge to edge, single surface / Edge to hole, single surface / Hole to hole, single surface |
+/- 0.005 inch |
|
Bend to edge / hole, single surface |
+/- 0.010 inch |
|
Edge to feature, multiple surface / Over formed part, multiple surface |
+/- 0.030 inch |
|
Bend angle |
+/- 1° |
Vacuum Casting
Vacuum Casting
Vacuum casting is a manufacturing process where the material goes into a silicone mold with a vacuum to produce complex production parts.
| Standard capabilities | Description |
|---|---|
|
Maximum build size |
+/- 0.025 mm (+/- 0.001 inch) |
|
Standard lead time |
Up to 20 parts in 15 days or less |
|
Dimensional accuracy |
±0.05 mm |
|
Layer thickness |
1.5mm – 2.5mm |
Die Casting
Die Casting
Die casting is a process of manufacturing parts by pouring or forcing molten metal into steel modes to create various kinds of parts.
| Standard capabilities | Description |
|---|---|
|
Maximum build size |
300 mm × 650 mm |
|
Standard lead time |
Up to 20 parts in 15 days or less |
|
Dimensional accuracy |
±0.05 mm |
|
Layer thickness |
1.5mm – 2.5mm |
Extrusion
Extrusion
Extrusion helps to create complicated parts through a process of plastic deformation. The material is forced to flow through a die or an orifice to achieve the desired shape.
| Standard capabilities | Description |
|---|---|
|
Press sizes |
450T – 3000T |
|
Standard lead time |
2 weeks for small molds, 4 weeks for larger molds |
|
Minimum order volume |
0.5 ton aluminum for smaller machines, 1.0 ton of 6063 aluminum for larger machines. |
|
Post-processing |
Full service CNC cutting, threading, slotting, face milling, etc. |
3D Printing
3D Printing
3D printing is a manufacturing process in which a three dimensional part or object is created from a digital 3D or CAD model.
| Standard capabilities | Description |
|---|---|
|
Maximum build size |
900 x 600 x 900 mm in FDM; Up to 1500x750x500 in SLA; 750 x 550 x 550 mm in SLS; |
|
Standard lead time |
Up to 50 parts in 7 working days or less |
|
Dimension Tolerances |
0.1mm |
|
Wall Thickness |
FDA: +/-1mm; SLA: +/-0.2mm; SLS: +/-0.7mm; |
|
Production grade |
Over 50 parts |
Start Your Project in Simple Steps
Upload Your Designs
Order a set of prototypes through our online platform where you can send your designs that we can verify to be prepared for production in seconds.
Request Quote for Manufacturing
Our manufacturing experts will get in touch within 24 hours with a quote, providing details and cost of production to give you peace of mind.
Receive Your Production Parts
With our efficient production and capable logistics, we help you get parts from our sets whenever you need, all at fixed prices. Feel free to request batch shipments of parts or set a fixed schedule.
First Article Inspection
On request, we also offer a first article inspection for low-volume orders that exceed a price of 5000 USD or 50 units.
| 01 | 02 | 03 | 04 | |
|---|---|---|---|---|
|
Kemal |
Offer first article inspection We offer first article inspection services for batch production. |
Draft contract We review on the project and contact customer for detail information. |
Produce sample We produce sample parts according to FAI agreement and deliver to you. |
Full-scale production The full-scale production starts and finishes production within lead time. |
|
You |
Request inspection You request first article inspection for a project that meets our FAI requirements. |
Sign contract You sign the FAI agreement provided by us and agree on our Terms and Conditions. |
Receive sample You receive and examine the parts, inform us of full-scale production may begin. |
Receive products You receive your prototypes or production parts on the required lead time. |
See What Our Customers Say About Us
A customer’s words have a more substantial impact than a company’s claims – and see what our satisfied customers have said regarding how we fulfilled their requirements.
I came to know about Kemal from a colleague as they were praising the company's CNC and plastic mold manufacturing process. I ordered for custom injection molded product. They provided complete support and professional reporting throughout the process. I'm truly delighted that I chose Kemal.
Benjamin
MEDTRONIC
Kemal mold is one of our plastic mold supplier with fast responce and good service. Their engineers visit us every year, help to solve mold problems and improve routine maintenance. The cooperation between us is very pleasant.
Elijah
SPACEX
Kemal mold support us small MOQ injection molding production and PVC medical device production in cleanroom. They quick response and one-stop service help us save a lot of investment in new plastic product development. Kemal plastic is a honest plastic mold partner of us.
William Scott
FORD
We were finding a one-stop solution for our injection molded products for medical purposes. With their quick quote service and consultation, they seamlessly handled the entire process from mold manufacturing to final production. I'm glad we partnered with such a professional company.
Abdullah Al Sawae
HONEYWELL
Hi, Rita , Yes we pick up the product and it looks great! Thank you for your quick support in getting this done . We will be in contact shortly for future orders.
Ashlyn
LYFT
