Low-Volume Manufacturing
Low volume manufacturing for custom parts from prototype to production. Timely delivery of premium quality components at an amazingly affordable price. Enhance low energy and fast timing during the various stages of low volume production.
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On Demand, On Time Manufacturing for You
Kemal got you covered on all low volume manufacturing needs. Based on our years of experience and expertise, we will efficiently execute all your projects concerning low volume production. Thanks to an unlimited supply chain network of workshops for different manufacturing techniques, you can rest assured that you’re getting the fastest delivery of the best products at an amazing wholesale price. Moreover, our experienced engineers and experts will proffer the best solutions and design modification suggestions to ensure you have the finest end product.
Fast and precise CNC machining through the use of state-of-the-art 3-axis and 5-axis equipment and lathes.
Custom injection molding service for the manufacturing of competitive pricing, high-quality plastic prototyping and production parts in a fast lead time.
Why Choose Us for Low Volume Production
Instant Quotation and Automated DFM Analysis
Consistent High Quality
Strong Manufacturing Capabilities
Fast Lead Time
Established Supply Chain System
24/7 Engineering Support
Our Low-volume Manufacturing Capabilities
CNC Machining
| Type | Tolerance |
|---|---|
|
Linear dimension |
+/- 0.025 mm (+/- 0.001 inch) |
|
Hole diameters (not reamed) |
+/- 0.025 mm (+/- 0.001 inch) |
|
Shaft diameters |
+/- 0.025 mm (+/- 0.001 inch) |
|
Part size limit |
950 * 550 * 480 mm(37.0 * 21.5 * 18.5 inch) |
Plastic Injection Molding
| Standard capabilities | Description |
|---|---|
|
Mold cavity tolerances |
±0.05 mm |
|
Standard lead time |
15 business days or less |
|
Part to part repeatability |
±0.1 mm |
|
Production grade |
1-100,000 cycles |
Sheet Metal Fabrication
| Dimension detail | Tolerance |
|---|---|
|
Edge to edge, single surface / Edge to hole, single surface / Hole to hole, single surface |
+/- 0.005 inch |
|
Bend to edge / hole, single surface |
+/- 0.010 inch |
|
Edge to feature, multiple surface / Over formed part, multiple surface |
+/- 0.030 inch |
|
Bend angle |
+/- 1° |
Vacuum Casting
| Standard capabilities | Description |
|---|---|
|
Maximum build size |
+/- 0.025 mm (+/- 0.001 inch) |
|
Standard lead time |
Up to 20 parts in 15 days or less |
|
Dimensional accuracy |
±0.05 mm |
|
Layer thickness |
1.5mm – 2.5mm |
Die Casting
| Standard capabilities | Description |
|---|---|
|
Maximum build size |
300 mm × 650 mm |
|
Standard lead time |
Up to 20 parts in 15 days or less |
|
Dimensional accuracy |
±0.05 mm |
|
Layer thickness |
1.5mm – 2.5mm |
Extrusion
| Standard capabilities | Description |
|---|---|
|
Press sizes |
450T – 3000T |
|
Standard lead time |
2 weeks for small molds, 4 weeks for larger molds |
|
Minimum order volume |
0.5 ton aluminum for smaller machines, 1.0 ton of 6063 aluminum for larger machines. |
|
Post-processing |
Full service CNC cutting, threading, slotting, face milling, etc. |
3D Printing
| Standard capabilities | Description |
|---|---|
|
Maximum build size |
900 x 600 x 900 mm in FDM; Up to 1500x750x500 in SLA; 750 x 550 x 550 mm in SLS; |
|
Standard lead time |
Up to 50 parts in 7 working days or less |
|
Dimension Tolerances |
0.1mm |
|
Wall Thickness |
FDA: +/-1mm; SLA: +/-0.2mm; SLS: +/-0.7mm; |
|
Production grade |
Over 50 parts |
First Article Inspection
| 01 | 02 | 03 | 04 | |
|---|---|---|---|---|
|
Kemal |
Offer first article inspection We offer first article inspection services for batch production. |
Draft contract We review on the project and contact customer for detail information. |
Produce sample We produce sample parts according to FAI agreement and deliver to you. |
Full-scale production The full-scale production starts and finishes production within lead time. |
|
You |
Request inspection You request first article inspection for a project that meets our FAI requirements. |
Sign contract You sign the FAI agreement provided by us and agree on our Terms and Conditions. |
Receive sample You receive and examine the parts, inform us of full-scale production may begin. |
Receive products You receive your prototypes or production parts on the required lead time. |
See What Our Customers Say About Us
Start Your Project in Simple Steps
From quotation to final production, acknowledge the seamless order process at Kemal. Our qualified team ensures you get your plastic molded parts within the provided lead times.
Request Instant Quote
Order a set of prototypes through our online platform where you can send your designs that we can verify to be prepared for production in seconds.
DFM Report
To execute the project feasibly, we provide a DFM report to review your design and identify any flaws and errors before starting the production process.
Mold Design & MoldFlow
The predictive model process analyzes molten material behavior within the mold. The advanced mold flow analysis ensures high-quality and precise molded parts.
Mold Tooling Production
We use preferred material for mold tooling production to provide premium-quality and tailored mold tooling that perfectly fits your application’s specifications.
T1 Sample Inspection
We deliver T1 sampling for inspection and review before mass production. The process ensures error identification and precise manufacturing of the plastic part.
Low Volume Production
Our manufacturing experts will get in touch within 24 hours with a quote, providing details and cost of production to give you peace of mind.
Strict Inspection
At Kemal, we follow international tolerance standards and rigorous quality control inspection to meet the highest excellence and fulfill your provided specifications.
Delivery
With our efficient production and capable logistics, we help you get parts from our sets whenever you need, all at fixed prices. Feel free to request batch shipments of parts or set a fixed schedule.
