Rapid Prototyping and Production for Aerospace Parts Manufacturing
To iterate your rapid prototyping designs faster and manufacture complex and precise aerospace parts manufacturing, Kemal’s on-demand production has helped thousands of clients implement solutions for aerospace parts manufacturing.
- Production-grade Products
- ISO 9001:2015 certificated
- 24/7 engineering support
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Core Benefits for Selecting Kemal for Aerospace Parts Manufacturing
Kemal guarantees high-quality aerospace parts manufacturing at an affordable price. We understand the demand of the industry and make your job easy. Offering custom parts and fewer logistical hurdles make us an exceptional outsourcing choice.
Contact us for superior advantages at a friendly budget plan and bring your ideas into reality. Some main features which make us the best one are:
Strong Manufacturing Capabilities
We used advanced technologies and the latest methods to ensure accuracy and high-precision parts manufacturing. Kemal- a leading aerospace parts manufacturer, has strong manufacturing capabilities and a quality management system to provide excellent performance and accurate dimensional specifications.
ISO Certified Company
Kemal is an ISO 9001-certified and one of the leading aerospace parts manufacturing companies. We have extensive experience in aerospace parts manufacturing and provide various full-service products, making Kemal prominent in the aerospace industry.
Tight Tolerance Aerospace Parts
You can get custom aerospace parts with tight tolerance and high precision. Our special tooling, dimensional inspection, and high-quality standards are enough to maintain quality. The industries require a tight tolerance and high precision replies on Kemal for its parts manufacturing.
Successful Track Record
Kemal has a successful working track record to ensure you world-class services for aerospace parts manufacturing. With the completion of more than 20,000 projects globally, we have served various industries such as pharmaceutical, food processing, medical, automotive, consumer parts, and consumer electronics. We can only beat ourselves in quality and production management.
Fast Cycle Time & Instant Quotation
You can get instant quotes for your aerospace parts manufacturing and get your desired parts with a fast lead time. Our team of experts and in-house technologies make quick and fast delivery for all projects possible. Kemal provides aerospace parts with up to 50% reduced cycle time without considering the size of the project.
Worry-free After-sales Service.
Kemal takes responsibility for the quality of each mold. That extends as far as signing a mold quality warranty with customers for each tool.
CNC Machined Aerospace Turbo Engine Prototype
Kemal championed the rapid prototyping of a high-end complex aerospace engine with high tolerance requirements. Despite the strict part assembly demands and complicated turbo blade programming, Kemal’s 5-axis CNC machining capabilities created a turbo engine that meets all industry demands.
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All-in-one Solution for Aerospace Industry
Reliable solutions for new product development in the aerospace industry. Get expertly engineered custom prototypes and production parts with outstanding performance and durability. Our solutions span various production stages to meet your manufacturing goals.
Prototyping
Prototyping is a standard process in aerospace industries, used for designing a prototype that matches exactly the final aerospace component. It is mainly used to estimate changes in the component’s design. It is also done to evaluate the aerospace components using 3D visualizations. Moreover, it gives an idea about the quality of the model’s surface. This process allows the production of high-quality components in reduced time and without money wastage.
- Rapid Material and Design Iterations
- Detailed Prototypes for Complex Geometries
- Models Similar to Final Products
Engineering Validation and Testing (EVT)
Engineering validation tests are mainly done in the aerospace industry on the prototype designed to manufacture a final component. It is performed to ensure that the basic unit can achieve the design’s specifications and goals. In other words, it is done to ensure that the design fulfills all the requirements. EVT mainly includes:
- Parametric measurements
- Electromagnetic interference
- Signal quality test
- Functional test
Design Validation and Testing (DVT)
Design validation testing is mainly characterized by optimization and experimentation. This test acquires detailed product design information while going toward the first mass production line. It comprises the following testing area.
- Conformance testing
- Mechanical testing
- Reliability testing
- Performance testing
Production Validation and Testing (PVT)
Production validation and testing is the final and last phase. It is done right before the production of mass begins. It is characterized by fixing complex tooling. It means no more changes are made in the production mold or the product’s design.
- Rapid Delivery of Production Quality Parts
- Verification of Manufacturing Processes
- Low-Volume Production Tooling
Mass Production
Mass production is also designated as continuous production or flow production. The constant production of a significant amount of product marks this stage. The production is done utilizing either automation technology or assembly lines. It facilitates the manufacturing of massive quantities of similar final products.
- High-Quality Custom End-use Parts
- Tight Tolerances on Precision Machined Parts
- Secondary Operations for Better Surface Requirements
- Rigorous Inspection and Quality Control
Trusted by Fortune 500 Companies
- Aircraft OEMs
- Space technology companies
- Satellite manufacturers and operators
- Commercial aviation companies
- Space launch operators
- Unmanned aerial vehicle and drone delivery systems
- Aircraft maintenance and overhaul services
Aerospace Manufacturing Capabilities
Materials for Aerospace Components
Depending on the requirements of your aerospace parts, our machining processes are compatible with a wide range of materials. We have a long list of production-grade metal and composite materials that meet the demands of the aerospace industry. Check out some of the commonly used materials for aerospace components.
Aluminum
Aluminum alloy is an ideal material for manufacturing aerospace components due to its lightweight. It offers exceptional machinability, durability, and high flexibility, making it a perfect choice for aerospace industries.
Titanium
Titanium alloy is known well as it exhibits low thermal expansion and greater specific strength. In addition, it is resistant to cryogenic embrittlement and heat. These properties make it perfect for manufacturing a wide range of aerospace parts. Besides these properties, titanium alloy possesses poor manufacturability.
Nickel
Nickel alloy is an excellent material used for manufacturing aerospace components. Its excellent features and properties make it a perfect material to meet the component’s requirements. This alloy has greater hardness and admirable erosion, corrosion, and wear resistance.
Stainless Steel
Stainless steel shows vast applications in the aerospace industry as it is resistant to high-temperature oxidation and corrosion. It is known for maintaining its mechanical properties, such as tensile strength under various temperatures.
POM
POM is an engineering thermoplastic used in precision parts requiring high stiffness, low friction, and excellent dimensional stability.
ABS
ABS is a common thermoplastic with all-around good mechanical properties, excellent impact strength, good heat resistance and good machinability.
PMMA
PMMA is a transparent rigid plastic often used as a substitute for glass.
PC (Polycarbonate)
Polycarbonate (PC) is a thermoplastic with high toughness, excellent impact strength and good machinability. Can be optically transparent.
Surface Finishing for Aerospace Parts
Get high-quality surface finishing for your aerospace components to improve the aesthetic qualities of your products. Our superior finishing services also improve the corrosion and wear resistance of these parts while improving their mechanical properties.
It creates a linear pattern with a consistent and uniform texture on your part's surface. Suitable for architectural components and automotive parts.
Parts are bead blasted with glass beads which results in a grainy texture and reduced machining marks.
Powder coating is a strong, wear-resistant finish that is compatible with all metal materials.
Conversion coating forms a magnetite layer on the material's surface, providing a dark, matte black finish. Its process involves dipping the metal part into a hot solution of blackening chemicals, followed by rinsing and oiling to seal the surface.
A uniform finish demonstrating excellent wear and corrosion resistance properties is produced by depositing a nickel-phosphorus alloy onto a material without an electrical current. The surface obtained is hard and lubricious, providing outstanding electrical conductivity.
Parts are bead blasted, anodized type II and bright dipped. Results in glossy color. Ideal for cosmetic parts needing an increase in corrosion resistance.
Parts are anodized (type II) directly after machining. The most cost-effective anodizing option; ideal for non-cosmetic, functional parts. Used to improve wear and corrosion resistance.
Brushing the material to create a uniform directional grain, followed by anodizing it with a glossy finish. It creates a hard, wear-resistant oxide layer on your part's surface to enhance its durability and corrosion resistance.
Bead blasting followed by anodizing (type II) matte surface finishing to create a uniform matte finish. It provides excellent wear and corrosion resistance to your CNC machined parts and improves their surface hardness.
By anodizing the surface of your as-machined parts from CNC milling, CNC turning, or 2-, 3-, or 5-axis CNC machining with type III anodization, a thick and durable oxide layer is created that offers exceptional resistance to abrasion, corrosion, and chemical damage.
A combination of brushing and electropolishing creates a uniform directional pattern with a surface roughness of Ra 0.8μm or Ra 32μin. It's ideal for applications that require a high degree of surface finish, such as medical equipment, aerospace components, and semiconductor manufacturing.
Through a chemical conversion process, metals such as aluminum and magnesium are coated with a thin, protective film that bestows superior corrosion resistance and enhances adhesion for subsequent coatings of your CNC machining parts.
Aerospace Applications
Kemal aerospace parts can meet the need of a wide range of aerospace parts to perform unique applications. Our aerospace parts manufacturing skills and production capabilities help many companies accelerate manufacturing.
- Flight control systems
- Liquid and gas flow components
- Aircraft gearboxes & Fit check gauges
- Aircraft engines
- Conformal cooling channels & Gears
- Heat exchangers & Aircraft structures
- Fuel nozzles & Landing gears
- Turbo pumps and manifolds & Custom fixturing
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Custom Parts for Aerospace Industry
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