Rapid Prototyping and Production for Consumer Products Parts Manufacturing
Custom injection molding services for plastic prototypes and on-demand production parts. Get a free injection molding quotation and design feedback within hours.
- Production-grade Products
- ISO 9001:2015 certificated
- Competitive Prices
- All uploads are secure and confidential
Why Choose Kemal for Consumer Products Manufacturing
Working with Kemal for various consumer goods production, prototyping, and other processes entitles you to several benefits that bolster your business.
Competitive Prices
We offer the best price ranges for bulk and customized orders. You can avail instant price quotations and free costing feedback. As a reputable name in consumer products manufacturing, we give prime value for your money.
Fast Cycle
We immediately give product quotations and manufacture within days so expect at least 50% reduction in the manufacturing cycle with us at Kemal. With extensive experience and high-end technological solutions, you get high-quality products in just a short span of time.
Precision Parts
Kemal is equipped to support the highest technological and skills requirements in precision manufacturing. We have streamlined facilities, state-of-the-art technologies, and equipment such as 3D printing and CNC machining, to manufacture precision parts, and skilled professionals with international certification.
Professional Support
To deliver premium consumer products and automotive parts, the Kemal team takes pride in their roster of professionals. The team includes experienced engineers, and skilled professionals and toolmakers certified to work under DME, LKM, and HASCO standards. Kemal’s facilities are also topnotch and are sufficiently geared to bolster professional support.
Industry Leading Quality
With various ISO certifications, more than 20 years of experience, competitive production and quality control system, expect an industry leading quality from Kemal. From processing raw materials to a complete turnaround from rapid prototyping to finished products, you get to experience optimum quality with us at Kemal.
Worry-free After-sales Service
You would not even have to worry about warranties and after sales customer service. At Kemal, we take full responsibility for our products’ quality after production. Hence, we let you sign quality warranty for each product so that you can be ensured that everything works well.
CNC Machined Consumer Products Prototype
Kemal championed the rapid prototyping of a high-end complex aerospace engine with high tolerance requirements. Despite the strict part assembly demands and complicated turbo blade programming, Kemal’s 5-axis CNC machining capabilities created a turbo engine that meets all industry demands.
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Prototyping and Production Solutions for Consumer Products Industry
To ensure quality automotive parts manufacturing, we follow rigid stages to ensure product performance and durability. In meeting our manufacturing goals, the following are our production stages for the consumer products industry.
Prototyping
In this stage, we help you create models and prototypes of your design, guided by your specific product requirements. Depending on the specifications, we make use of cost-efficient materials to create parts similar to that of your design. This gives you prototypes with detailing from the simplest part to ones with the most complex geometrics. After we develop the prototype, you can have first-hand metrics and functional testing of the model.
- Rapid Material and Design Iterations
- Detailed Prototypes for Complex Geometries
- Models Similar to Final Products
Engineering Validation and Testing (EVT)
Iterate easily and quickly on precise functional prototypes to ensure all performance requirements are met.Our functional prototypes help you identify every design risk and easily mitigate these risks. This may require several iterations to ensure the prototypes meet all functional requirements and performance metrics.
- Precision Parts Manufacturing
- Reliable Design and Engineering Support
- Optimized Material Properties for Custom Designs
Design Validation and Testing (DVT)
This stage gives you a final feel of your prototype. A wide-range of materials and finishes are integrated during this phase. Parts with end-use functionalities are now fully incorporated in this stage for market testing. Final performance and appearance validation also takes place in this stage.
- High-Quality Parts for Consumer and Market Testing
- Performance and Appearance Validation
- Durable and Quality Surface Finishes
Production Validation and Testing (PVT)
After initial market and final functional testing under the DVT stage, final changes and mitigation happens in the PVT stage. Here, solidifying the production system and the entire supply chain for the final products are done. Rapid delivery of production parts also commences under the PVT stage.
- Rapid Delivery of Production Quality Parts
- Verification of Manufacturing Processes
- Low-Volume Production Tooling
Mass Production
The final stage is where high-end, quality custom parts are manufactured. Precision machined parts, and rigorous inspection and quality control are employed to ensure quality, production yields at faster lead times and using cost-efficient tools and materials.
- High-Quality Custom End-use Parts
- Tight Tolerances on Precision Machined Parts
- Secondary Operations for Better Surface Requirements
- Rigorous Inspection and Quality Control
Trusted by Fortune 500 Companies
- Consumer electronics companies
- Food and beverage packaging companies
- Toy companies
- Appliance manufacturing companies
- Manufacturers of household products
- Athletics equipment manufacturers
Aerospace Manufacturing Capabilities
Milling, turning and post-processing
- Tolerances down to ±.0008 in (0.020 mm)
- Lead times from 5 business days
FDM, SLA, SLS, MJF
- ±0.5% dimensional accuracy with a lower limit down to ±0.59 in (0.15 mm)
- Lead times from 1 business day
Laser cutting, bending, post-processing
- Tolerances down to ±.004 in (0.010 mm)
- Lead times from 5 business days
Prototypes and production tooling
- Wide range of part complexities and sizes
- 1 to 1M parts
Materials for Consumer Products
Each consumer product comes with a specific specification which in turn requires a specific material. Kemal comes with a diverse range of materials and finishes to best serve your needs. Here are the top materials which we use in our prototyping services.
Aluminum
Being a ductile metal, it is considered as one of the best materials for machining. It is one of those materials with a good strength-to-weight ratio, making it applicable for various prototyping projects.
Copper
When it comes to electrical and thermal conductivity, copper is a superior material. Its plasticity makes it one of best welding materials out there. It is also highly ductile, and corrosion-resistant, making it a good choice for prototyping and 3D printing.
Titanium Alloys
Made from titanium and other chemical elements, titanium alloys are known for their high heat resistance, excellent strength, and corrosion-resistance. These properties make them a popular material in consumer products industries.
Stainless Steel
For cost-efficiency with supreme quality, durability and flexibility, stainless steel is a topnotch material to choose. Made with chromium and carbon steel, its lightweight character is sought after in a wide range of applications.
Thermoplastics
There are a lot of thermoplastics choices that make good materials in machining and automotive parts prototyping. Among the more popular ones are POM, an engineered thermoplastic used mainly for precision parts; polycarbonate, known for its rigidity and good machinability; ABS, the most common thermoplastic with high impact strength and high heat resistance.
Nylon
Another very popular material for 3D prototype production is nylon, specifically the Nylon 12. It has a distinct flexibility, stretchability, and durability, allowing snap-fit assemblies. As such, it is recommended for highly detailed models and for those to be used in extensive function testing.
Thermosets
This material is composed of various plastics and polymers. Like nylon, it is a favorite material in 3D prototyping because of its durability and flexibility. With this, it is also commonly used in highly detailed models and for soft prototypes.
Silicone Rubber
Made of both organic and inorganic compounds, silicone rubber possesses good chemical stability, fine electrical properties, high heat and cold resistance, and corrosion-resistant. These and more make silicone rubber a good choice for rapid prototyping especially for smooth molds.
Consumer Products Applications
There is a wide array of consumer product applications that are made possible by rapid prototyping. Since the name of the game has shifted into custom-made, highly detailed precision parts, Kemal remains to be a powerhouse of dependable range of products and services for the following applications:
- Electronic devices
- Wearable devices
- Smart home products
- Home furnishing
- Automotive parts
- Medical devices
- Athletics and sporting equipment
- Robotics
See What Our Customers Say About Us
We at Kemal take pride in the sustained network of clients that we have had for years. Their actual testimonies of what we have done to fulfill their designs and requests are constant vouchers of our quality control and production system.
I came to know about Kemal from a colleague as they were praising the company's CNC and plastic mold manufacturing process. I ordered for custom injection molded product. They provided complete support and professional reporting throughout the process. I'm truly delighted that I chose Kemal.
Benjamin
MEDTRONIC
Kemal mold is one of our plastic mold supplier with fast responce and good service. Their engineers visit us every year, help to solve mold problems and improve routine maintenance. The cooperation between us is very pleasant.
Elijah
SPACEX
Kemal mold support us small MOQ injection molding production and PVC medical device production in cleanroom. They quick response and one-stop service help us save a lot of investment in new plastic product development. Kemal plastic is a honest plastic mold partner of us.
William Scott
FORD
We were finding a one-stop solution for our injection molded products for medical purposes. With their quick quote service and consultation, they seamlessly handled the entire process from mold manufacturing to final production. I'm glad we partnered with such a professional company.
Abdullah Al Sawae
HONEYWELL
Hi, Rita , Yes we pick up the product and it looks great! Thank you for your quick support in getting this done . We will be in contact shortly for future orders.
Ashlyn
LYFT
Custom Parts for Consumer Goods Industry
From houseware to cosmetic packaging, Kemal has been accelerating prototypes, achieving flexible manufacturing solutions, and other business-oriented processes. We are capable of accurate and precise 3D printing, CNC machining, secondary processes, injection molding, rapid prototyping, and much more. Kemal can accomplish any consumer goods production, prototype, and other processes that meet your goals while staying within your requirements.
Explore More Industries We Support
Years of serving various clients gave us the experience and knowledge needed to support numerous industries. Click on the link below to know more.
Electric Electronics
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Robotics Automation
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Energy
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