Sheet Metal Fabrication Services
Custom engineering and manufacturing services from prototypes to on demand production of sheet metal parts. Low-cost sheet metal fabrication solution for you.
- Free quotation with DFM review in 12 hours
- Lead time as fast as 3 days
- ISO 9001:2015 certificated
- All uploads are secure and confidential
Our Custom Sheet Metal Fabrication Services
Sheet metal fabrication is the most cost-effective choice for custom sheet metal parts and prototypes with uniform wall thickness. RapidDirect provides various sheet metal capabilities, from high-quality cutting, punching, and bending, to welding services.
Our designing and manufacturing experts manufacture top-notch economical custom injection molds using advanced equipment. We can manage different tolerances as per your demand.
To produce a standard quality thermoplastic part, our plastic injection molding process features precise machinery and operations to transform molten plastic resin into a tailored plastic part.
Our overmolding technique involves bonding plastics, metals, and rubber over each other with a resistant and durable chemical bond. With improved strength, we provided the fastest assembly time.
It is a custom injection molding process where thermoplastic is molded around the pre-built part, to produce a high-strength final product consists of multiple materials.
Sheet Metal Fabrication Standards
| Dimension Detail | Metric Units | Imperial Units |
|---|---|---|
|
Edge to edge, single surface |
+/- 0.127 mm |
+/- 0.005 in. |
|
Edge to hole, single surface |
+/- 0.127 mm |
+/- 0.005 in. |
|
Hole to hole, single surface |
+/- 0.127 mm |
+/- 0.005 in. |
|
Bend to edge / hole, single surface |
+/- 0.254 mm |
+/- 0.010 in. |
|
Edge to feature, multiple surface |
+/- 0.762 mm |
+/- 0.030 in. |
|
Over formed part, multiple surface |
+/- 0.762 mm |
+/- 0.030 in. |
|
Bend angle |
+/- 1° |
|
Available Sheet Metal Fabrication Processes
| Processes | Description | Thickness | Cutting Area |
|---|---|---|---|
|
Laser Cutting |
Laser cutting is a thermal cutting process that uses high-power laser to cut metals. |
Up to 50 mm
|
Up to 4000 x 6000 mm |
|
Plasma Cutting |
CNC plasma cutting is suitable for cutting thicker sheet metals. |
Up to 50 mm |
Up to 4000 x 6000 mm |
|
Waterjet Cutting |
It is especially useful for cutting very thick metals, including steel. |
Up to 300 mm |
Up to 3000 x 6000 mm |
|
Bending |
It’s used to shape custom sheet metal prototypes after the cutting process. |
Up to 20 mm |
Up to 4000 mm |
Finishing Options for Sheet Metal Fabrication
Anodizing improves corrosion resistance, enhancing wear resistance and hardness, and protecting the metal surface. Widely used in mechanical parts, aircraft, and automobile parts, precision instruments, etc.
Bombarding a material's surface with tiny glass beads or ceramic particles results in a uniform, matte finish that can eliminate surface imperfections and machine marks while simultaneously improving the part's resistance to wear and corrosion.
To create a robust and uniform coating, dry powder is applied to the material and baked at high temperatures. This process endows the parts with superb resistance to corrosion, chipping, and fading. Depending on the type of powder, the texture of the coating can be either glossy or matte.
Electroplating can be functional, decorative or corrosion-related. Many industries use the process, including the automotive sector, in which chrome-plating of steel automobile parts is common.
Sheet Metal Fabrication From Prototyping to Production
Kemal’s custom sheet metal fabrication services can be used for various applications such as mold tooling, rapid prototyping, and custom manufacturing, and more.
Functional Prototype
Rapid Prototyping
Kemal can produce sheet metal prototyping from sheet metal within a short time and at a low cost.
Mass Production
Why Choose Kemal for Custom Sheet Metal Fabrication
No MOQ
High Efficiency
Consistency and High Quality
Sheet Metal Engineering Support
Working with our experts having 20+ years of experience in the sheet metal industry, efficiently complete a turnaround from prototyping to production.
Strong Manufacturing Capacity
Our domestic factories in China provide a complete sheet metal project solution through flexible material, surface finish options and infinite manufacturing capacity for low volume and high volume production runs.
Fast Online Quotation
Just upload your design files and configure material, finishing options and lead time. Quick quotes for your sheet metal components can be created in just a few clicks.
