Sheet Metal Fabrication Services

Custom engineering and manufacturing services from prototypes to on demand production of sheet metal parts. Low-cost sheet metal fabrication solution for you.

Our Custom Sheet Metal Fabrication Services

Sheet metal fabrication is the most cost-effective choice for custom sheet metal parts and prototypes with uniform wall thickness. RapidDirect provides various sheet metal capabilities, from high-quality cutting, punching, and bending, to welding services.

Plastic Injection Molds

Our designing and manufacturing experts manufacture top-notch economical custom injection molds using advanced equipment. We can manage different tolerances as per your demand.

To produce a standard quality thermoplastic part, our plastic injection molding process features precise machinery and operations to transform molten plastic resin into a tailored plastic part.

Our overmolding technique involves bonding plastics, metals, and rubber over each other with a resistant and durable chemical bond. With improved strength, we provided the fastest assembly time.

It is a custom injection molding process where thermoplastic is molded around the pre-built part, to produce a high-strength final product consists of multiple materials.

Sheet Metal Fabrication Standards

To ensure part manufacturability and precision of fabricated prototypes and parts, our custom sheet metal fabrication services are in compliance with the ISO 2768-m.
Dimension Detail Metric Units Imperial Units
Edge to edge, single surface
+/- 0.127 mm
+/- 0.005 in.
Edge to hole, single surface
+/- 0.127 mm
+/- 0.005 in.
Hole to hole, single surface
+/- 0.127 mm
+/- 0.005 in.
Bend to edge / hole, single surface
+/- 0.254 mm
+/- 0.010 in.
Edge to feature, multiple surface
+/- 0.762 mm
+/- 0.030 in.
Over formed part, multiple surface
+/- 0.762 mm
+/- 0.030 in.
Bend angle
+/- 1°

Available Sheet Metal Fabrication Processes

Check out the specific advantages of each sheet metal manufacturing process and choose one for your custom part needs.
Processes Description Thickness Cutting Area
Laser Cutting
Laser cutting is a thermal cutting process that uses high-power laser to cut metals.
Up to 50 mm
Up to 4000 x 6000 mm
Plasma Cutting
CNC plasma cutting is suitable for cutting thicker sheet metals.
Up to 50 mm
Up to 4000 x 6000 mm
Waterjet Cutting
It is especially useful for cutting very thick metals, including steel.
Up to 300 mm
Up to 3000 x 6000 mm
Bending
It’s used to shape custom sheet metal prototypes after the cutting process.
Up to 20 mm
Up to 4000 mm

Finishing Options for Sheet Metal Fabrication

Choose from a wide variety of finishing options that alter the surface of sheet metal fabricated parts and products to improve their corrosion resistance, enhance cosmetic appearance, and decrease cleaning time.

Anodizing improves corrosion resistance, enhancing wear resistance and hardness, and protecting the metal surface. Widely used in mechanical parts, aircraft, and automobile parts, precision instruments, etc.

Bombarding a material's surface with tiny glass beads or ceramic particles results in a uniform, matte finish that can eliminate surface imperfections and machine marks while simultaneously improving the part's resistance to wear and corrosion.

To create a robust and uniform coating, dry powder is applied to the material and baked at high temperatures. This process endows the parts with superb resistance to corrosion, chipping, and fading. Depending on the type of powder, the texture of the coating can be either glossy or matte.

Electroplating can be functional, decorative or corrosion-related. Many industries use the process, including the automotive sector, in which chrome-plating of steel automobile parts is common.

Sheet Metal Fabrication From Prototyping to Production

Kemal’s custom sheet metal fabrication services can be used for various applications such as mold tooling, rapid prototyping, and custom manufacturing, and more.

Functional Prototype

Custom metal fabrication can be formed into 2D shaped profiles from various metals, creating functional molds for specific parts.

Rapid Prototyping

Kemal can produce sheet metal prototyping from sheet metal within a short time and at a low cost.

Mass Production

From rich selections of materials to sheet metal parts manufacturing and assemblies, to flexible delivery, we provide end-to-end high-volume production solutions.

Why Choose Kemal for Custom Sheet Metal Fabrication

No MOQ

No minimum order requirement helps move plastic molded parts from design to production in a fast turnaround and supports your on-demand molding manufacturing needs with reduced injection molding cost.

High Efficiency

With certified domestic factories and a strong supply chain system, we accelerate the product development cycle and bridge the production of your injection molded parts as fast as possible.

Consistency and High Quality

Owing certified factories, conducting in-process inspections and dimensional verification after production, guarantee the custom molded parts are consistent in quality regardless of the complex shape with high precision.

Sheet Metal Engineering Support

Working with our experts having 20+ years of experience in the sheet metal industry, efficiently complete a turnaround from prototyping to production.

Strong Manufacturing Capacity

Our domestic factories in China provide a complete sheet metal project solution through flexible material, surface finish options and infinite manufacturing capacity for low volume and high volume production runs.

Fast Online Quotation

Just upload your design files and configure material, finishing options and lead time. Quick quotes for your sheet metal components can be created in just a few clicks.

Put your sheet metal parts into production

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