Sheet Metal Fabrication Services
Custom engineering and manufacturing services from prototypes to on demand production of sheet metal parts. Low-cost sheet metal fabrication solution for you.
- Free quotation with DFM review in 12 hours
- Lead time as fast as 3 days
- ISO 9001:2015 certificated
- All uploads are secure and confidential
Join thousands of
companies using Kemal
Our Custom Sheet Metal Fabrication Services
Sheet metal fabrication is the most cost-effective choice for custom sheet metal parts and prototypes with uniform wall thickness. RapidDirect provides various sheet metal capabilities, from high-quality cutting, punching, and bending, to welding services.
Milling, turning and post-processing
- Tolerances down to ±.0008 in (0.020 mm)
- Lead times from 5 business days
FDM, SLA, SLS, MJF
- ±0.5% dimensional accuracy with a lower limit down to ±0.59 in (0.15 mm)
- Lead times from 1 business day
Laser cutting, bending, post-processing
- Tolerances down to ±.004 in (0.010 mm)
- Lead times from 5 business days
Prototypes and production tooling
- Wide range of part complexities and sizes
- 1 to 1M parts
Sheet Metal Fabrication Standards
To ensure part manufacturability and precision of fabricated prototypes and parts, our custom sheet metal fabrication services are in compliance with the ISO 2768-m.
| Dimension Detail | Metric Units | Imperial Units |
|---|---|---|
|
Edge to edge, single surface |
+/- 0.127 mm |
+/- 0.005 in. |
|
Edge to hole, single surface |
+/- 0.127 mm |
+/- 0.005 in. |
|
Hole to hole, single surface |
+/- 0.127 mm |
+/- 0.005 in. |
|
Bend to edge / hole, single surface |
+/- 0.254 mm |
+/- 0.010 in. |
|
Edge to feature, multiple surface |
+/- 0.762 mm |
+/- 0.030 in. |
|
Over formed part, multiple surface |
+/- 0.762 mm |
+/- 0.030 in. |
|
Bend angle |
+/- 1° |
|
Available Sheet Metal Fabrication Processes
Check out the specific advantages of each sheet metal manufacturing process and choose one for your custom part needs.
| Processes | Description | Thickness | Cutting Area |
|---|---|---|---|
|
Laser Cutting |
Laser cutting is a thermal cutting process that uses high-power laser to cut metals. |
Up to 50 mm
|
Up to 4000 x 6000 mm |
|
Plasma Cutting |
CNC plasma cutting is suitable for cutting thicker sheet metals. |
Up to 50 mm |
Up to 4000 x 6000 mm |
|
Waterjet Cutting |
It is especially useful for cutting very thick metals, including steel. |
Up to 300 mm |
Up to 3000 x 6000 mm |
|
Bending |
It’s used to shape custom sheet metal prototypes after the cutting process. |
Up to 20 mm |
Up to 4000 mm |
Materials
We can generate instant machining quotes for 50+ metals and plastics.
Available materials
CNC Machining Metals
CNC Machining Plastics
Injection Mold Tooling
Injection Molding Plastics
Sheet Metal Fabrication
3D Printing Plastics
CNC Machining Metals
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Materials
Description
Price
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Mild steel
Mild steels are low-carbon metal alloys offering good mechanical properties, machinability and weldability at low cost. Can be carburized to increased hardness.
CNC Machining Plastics
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Materials
Description
Price
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Nylon
Nylon – polyamide (PA) – is an engineering thermoplastic with excellent mechanical properties and high chemical and abrasion resistance.
Injection Mold Tooling
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Materials
Description
Price
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Injection Molding Plastics
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Materials
Description
Price
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Sheet Metal Fabrication
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Materials
Description
Price
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3D Printing Plastics
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Materials
Description
Price
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Nylon
Nylon – polyamide (PA) – is an engineering thermoplastic with excellent mechanical properties and high chemical and abrasion resistance.
POM (Delrin/Acetal)
POM is an engineering thermoplastic used in precision parts requiring high stiffness, low friction, and excellent dimensional stability.
Finishing Options for Sheet Metal Fabrication
Choose from a wide variety of finishing options that alter the surface of sheet metal fabricated parts and products to improve their corrosion resistance, enhance cosmetic appearance, and decrease cleaning time.
Anodizing improves corrosion resistance, enhancing wear resistance and hardness, and protecting the metal surface. Widely used in mechanical parts, aircraft, and automobile parts, precision instruments, etc.
Bombarding a material's surface with tiny glass beads or ceramic particles results in a uniform, matte finish that can eliminate surface imperfections and machine marks while simultaneously improving the part's resistance to wear and corrosion.
To create a robust and uniform coating, dry powder is applied to the material and baked at high temperatures. This process endows the parts with superb resistance to corrosion, chipping, and fading. Depending on the type of powder, the texture of the coating can be either glossy or matte.
Electroplating can be functional, decorative or corrosion-related. Many industries use the process, including the automotive sector, in which chrome-plating of steel automobile parts is common.
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Sheet Metal Fabrication From Prototyping to Production
Kemal’s custom sheet metal fabrication services can be used for various applications such as mold tooling, rapid prototyping, and custom manufacturing, and more.
Functional Prototype
Custom metal fabrication can be formed into 2D shaped profiles from various metals, creating functional molds for specific parts.
Rapid Prototyping
Kemal can produce sheet metal prototyping from sheet metal within a short time and at a low cost.
Mass Production
From rich selections of materials to sheet metal parts manufacturing and assemblies, to flexible delivery, we provide end-to-end high-volume production solutions.
Gallery of Sheet Metal Fabrication Parts
For several years, we have been manufacturing various of metal fabricated parts, prototypes, and various products for different clients. Below are the previous sheet metal fabrication parts we had made.
HP PA 12
Established
2018
Capabilities
MJF & FDM
Machines
2 MJF & 2 FDM machines
Expertise
Large scale FDM & multiple nylon materials using MJF
Description
Specializes in MJF Nylon and large parts using Fused Deposition Modeling
Markforged Onyx - Black
Established
2018
Capabilities
MJF & FDM
Machines
2 MJF & 2 FDM machines
Expertise
Large scale FDM & multiple nylon materials using MJF
Description
Specializes in MJF Nylon and large parts using Fused Deposition Modeling
PC Stratasys - white
Established
2018
Capabilities
MJF & FDM
Machines
2 MJF & 2 FDM machines
Expertise
Large scale FDM & multiple nylon materials using MJF
Description
Specializes in MJF Nylon and large parts using Fused Deposition Modeling
HP PA 12 - Dyed Black
Established
2018
Capabilities
MJF & FDM
Machines
2 MJF & 2 FDM machines
Expertise
Large scale FDM & multiple nylon materials using MJF
Description
Specializes in MJF Nylon and large parts using Fused Deposition Modeling
Formlabs Clear Resin
Established
2018
Capabilities
MJF & FDM
Machines
2 MJF & 2 FDM machines
Expertise
Large scale FDM & multiple nylon materials using MJF
Description
Specializes in MJF Nylon and large parts using Fused Deposition Modeling
Prototyping PLA
Established
2018
Capabilities
MJF & FDM
Machines
2 MJF & 2 FDM machines
Expertise
Large scale FDM & multiple nylon materials using MJF
Description
Specializes in MJF Nylon and large parts using Fused Deposition Modeling
Why Choose Kemal for Custom Sheet Metal Fabrication
No MOQ
No minimum order requirement helps move plastic molded parts from design to production in a fast turnaround and supports your on-demand molding manufacturing needs with reduced injection molding cost.
High Efficiency
With certified domestic factories and a strong supply chain system, we accelerate the product development cycle and bridge the production of your injection molded parts as fast as possible.
Consistency and High Quality
Owing certified factories, conducting in-process inspections and dimensional verification after production, guarantee the custom molded parts are consistent in quality regardless of the complex shape with high precision.
Sheet Metal Engineering Support
Working with our experts having 20+ years of experience in the sheet metal industry, efficiently complete a turnaround from prototyping to production.
Strong Manufacturing Capacity
Our domestic factories in China provide a complete sheet metal project solution through flexible material, surface finish options and infinite manufacturing capacity for low volume and high volume production runs.
Fast Online Quotation
Just upload your design files and configure material, finishing options and lead time. Quick quotes for your sheet metal components can be created in just a few clicks.
See What Our Customers Say About Us
A customer’s words have a more substantial impact than a company’s claims – and see what our satisfied customers have said regarding how we fulfilled their requirements.
I came to know about Kemal from a colleague as they were praising the company's CNC and plastic mold manufacturing process. I ordered for custom injection molded product. They provided complete support and professional reporting throughout the process. I'm truly delighted that I chose Kemal.
Benjamin
MEDTRONIC
Kemal mold is one of our plastic mold supplier with fast responce and good service. Their engineers visit us every year, help to solve mold problems and improve routine maintenance. The cooperation between us is very pleasant.
Elijah
SPACEX
Kemal mold support us small MOQ injection molding production and PVC medical device production in cleanroom. They quick response and one-stop service help us save a lot of investment in new plastic product development. Kemal plastic is a honest plastic mold partner of us.
William Scott
FORD
We were finding a one-stop solution for our injection molded products for medical purposes. With their quick quote service and consultation, they seamlessly handled the entire process from mold manufacturing to final production. I'm glad we partnered with such a professional company.
Abdullah Al Sawae
HONEYWELL
Hi, Rita , Yes we pick up the product and it looks great! Thank you for your quick support in getting this done . We will be in contact shortly for future orders.
Ashlyn
LYFT
FAQ's
Sheet metal fabrication tolerances refer to the acceptable deviations for features of sheet metal parts required for accurate and consistent installation and integration.
For sheet metal parts, ISO 2768-mk is usually used to ensure proper control of the elements of geometry and size. The following will show you 7 tolerance standards range of linear and angular dimensions, flatness & straightness, cylindricity, and circularity.
For sheet metal parts, ISO 2768-mk is usually used to ensure proper control of the elements of geometry and size. The following will show you 7 tolerance standards range of linear and angular dimensions, flatness & straightness, cylindricity, and circularity.
K factor is the sheet metal process is the ratio of neutral axis to material thickness. This value changes with respect to the various physical properties and thickness of materials used.
Every aspect of a sheet metal fabrication project comes with an associated cost — the design, possible prototype, finishing processes, and others. Asides from the process itself, materials also cost money. To learn some tips for reducing custom sheet metal fabrication costs, you can learn from this article.
