Sheet Metal Fabrication Services
Custom sheet metal parts from prototypes to low-volume production.
- DFM feedback: within 12 hours
- Lead time: as fast as 3 days
- Processes: cutting, bending, welding, assembly
- Quality system: ISO 9001:2015 certified
- Secure upload. All files are confidential. NDA available.
Sheet Metal Fabrication Processes
Laser Cutting
Precision cutting for brackets, panels, and enclosures with clean edges and tight feature detail. Best for fast prototypes and repeatable low-volume runs.
Punching
Cost-effective for repetitive holes, slots, and simple profiles.
Ideal for brackets and panels where speed and unit cost matter.
Bending & Forming
Controlled bending to achieve consistent angles and stable assemblies. We review bend radius, hole-to-bend distance, and relief features during DFM to prevent fit issues.
Hardware Insertion & Sub-Assembly
PEM nuts/studs, tapping, riveting, and sub-assembly support for ready-to-install parts. Ideal for enclosures and multi-part builds.
Sheet Metal Fabrication Capabilities
| Capabilities | Spec |
|---|---|
|
Service scope |
Prototype to low-volume production sheet metal parts; ready-to-assemble delivery available |
|
Materials |
Stainless steel (304/316), aluminum (5052/6061), cold-rolled steel (SPCC), galvanized steel (SGCC) |
|
Thickness range |
0.5–6.0 mm (depends on material and process) |
|
Max part size |
Up to 1500 × 3000 mm flat pattern (formed size depends on bending) |
|
Processes supported |
Laser cutting; punching; bending/forming; welding/joining; PEM hardware insertion; tapping; riveting; sub-assembly |
|
Hardware & assembly |
PEM nuts/studs/inserts; tapping; riveting; bracket/enclosure sub-assemblies |
|
Finishing options |
Powder coating; anodizing (Al); electroplating; bead blasting |
|
Tolerance standard |
ISO 2768-m (general); tighter tolerances assessed case-by-case |
|
Quality control |
Incoming inspection; in-process checks; final inspection; FAI on request |
|
Documentation |
Inspection report / dimensional report on request; material cert on request; finishing cert on request |
|
Files accepted |
STEP / IGES (3D), DXF / DWG (flat), PDF (2D drawings) |
|
Typical lead time |
Prototype as fast as 3 days; low-volume quoted by complexity and finish |
Typical Sheet Metal Parts We Manufacture
Common sheet metal parts for prototypes and low-volume production.
Enclosures & Housings
Electrical/electronic enclosures, control boxes, and covers with finishing options.
Brackets & Mounts
Mounting brackets, L-brackets, and structural supports for fixtures and assemblies.
Panels & Faceplates
Front panels, nameplates, and operator panels with cutouts and hole patterns.
Frames & Chassis
Chassis frames and welded structures for equipment and industrial assemblies.
Covers & Shields
Protective covers, guards, and EMI/RF shields for electronics and machinery.
Mounting Plates & Base Plates
Base plates with repetitive holes/slots for fast installation and alignment.
Why Choose Kemal for Custom Sheet Metal Fabrication
Free DFM Report
Upload your CAD files and get a free manufacturability review within 12 hours.
We flag bend risks, hole-to-bend issues, and assembly fit concerns before production.
You receive clear notes and recommended changes to reduce rework.
ISO 9001 & Inspection Reports
ISO 9001:2015 certified quality management system.
Incoming, in-process, and final inspection support stable output.
Inspection reports and material certificates are available upon request.
Finishing Options
Powder coating, anodizing (Al), electroplating, and bead blasting are available.
Finish recommendations based on corrosion resistance, appearance, and function.
Consistent surface quality for parts that are seen and handled.
Prototype-Friendly Volumes
Order prototypes or small batches without large-volume commitments.
Ideal for design iterations, pilot builds, and early market launches.
Scale quantities as the design stabilizes.
Ready-to-Assemble Hardware & Sub-Assembly
PEM nuts/studs, tapping, riveting, and sub-assembly support for ready-to-install parts.
Fewer suppliers to manage and less assembly work on your side.
Best for enclosures and multi-part builds.
Repeatable Fit & Consistency
Stable bending and joining to keep dimensions consistent across batches.
We focus on critical fit features so that parts assemble reliably the first time.
Process checks help prevent variation from springback and distortion.
Sheet Metal Fabrication: Prototype to Low-Volume Production
Functional Prototype
Validate fit, hole locations, and assembly before committing to production.
Ideal for enclosures, brackets, and panels that must mate with other components.
Rapid Prototyping
Quick turn sheet metal prototypes with DFM feedback to reduce rework.
Best for design iterations and pilot builds under tight timelines.
Low-Volume Production
Repeatable bending, joining, and finishing for consistent assemblies.
Suitable for pilot runs, small batches, and product launches.
