Die Casting Services
Precision die casting service for customized metal parts and products with fast turnaround times. Request a quoting to get started today.
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Our Die Casting Capabilities
If you require custom metal parts, look no further than Kemal. As a reputable die casting service manufacturer, we have been assisting customers since 1995. Our commitment to excellence is evident in our high standard of engineering team and top-notch equipment, resulting in the consistent delivery of robust and long-lasting parts and prototypes. We take great pride in maintaining rigorous die casting processes to guarantee exceptional quality and to meet your specific requirements. Allow us to highlight two die casting capabilities that we offer.
Die casting mold manufacturing
Diecasting mold manufacturing is the process of creating molds or tooling that are used to produce metal parts through the die casting process. Die casting is a manufacturing method where molten metal is injected under high pressure into a mold cavity to create complex and precise metal parts.
Die casting parts production
Die casting parts production is the process of using die casting technology to manufacture metal parts. Die casting is a highly efficient and cost-effective method for producing complex and high-quality metal components with excellent dimensional accuracy and surface finish.
Get CNC machining with the latest computer-controlled equipment and precise design. Our team designed complex prototype parts within a few days with rigorous quality measures.
Surface finishing refers to the processes or techniques used to modify the surface of a material or product to achieve a desired appearance, texture, or function. It is often done after the manufacturing process to enhance the aesthetics or improve the performance of the surface.
Why Choose Us for Die Casting Parts
At Kemal, we offer exceptional quality customized rapid prototyping of various parts. Whether you are looking for CNC machining, 3D Printing, or die-casting prototyping, we ensure the prototype parts are made with the best quality material under expert surveillance.
No MOQ
We offer no minimum order quantity (MOQ) policy to fulfill customers’ demands from prototyping to low-volume production. With the fastest turnaround, we ensure you get your prototypes cheaply.
Consistent High Quality
With quality control certifications, we follow a rigorous inspection process to ensure the products are manufactured with consistent industrial quality and precision. We perform dimensional verification to ensure error-free production.
Strong Manufacturing Capabilities
Kemal is a one-stop solution with strong manufacturing capabilities and quality manufacturing processes. From prototyping your designs to production and final assembly, Kemal is a one-stop solution for all manufacturing needs.
Fast Lead Time
To meet the on-demand production, we provide the fastest lead time of within 7 days with production specialties, such as advanced equipment, qualified technicians, and tracked development process.
Warranty & After-Sales
We offer reliable warranty services to ensure you are satisfied with the quality and functionality of delivered products. Moreover, with one-on-one assistance, we provide after-sales services for product troubleshooting and improvements.
24/7 Engineering Support
If you need assistance choosing materials, surface finishes, and design optimization, Kemal is your top choice. We provide 24/7 engineering support to ensure you select the proper tooling and material for your production.
Our Rapid Prototyping Processes
From quotation to final production, acknowledge the seamless order process at Kemal. Our qualified team ensures you get your plastic molded parts within the provided lead times.
Upload a CAD File
You can send us your design details and specification via the instant quotation platform. Our team will get back to you with the necessary information and cost estimation after review.
Get Quote with DFM
After reviewing your design details, our experts start with a detailed design for manufacturability (DFM) report to help you make an informed decision with high-quality and cost-efficient production.
Manufacturing Begins
Once you review your quote and place your order, we'll start the manufacturing process. We also offer finishing options.
Parts are Shipped!
Our digital manufacturing process allows us to produce parts in as fast as 10 day.
Die Casting Types
We source rapid prototyping of more than 60 plastic and metal materials.
Aluminum Die Casting
Aluminum alloy die casting is to pour the molten aluminum alloy liquid into the pressing chamber, and the aluminum alloy liquid flows into the mold cavity under the action of high speed and high pressure, and then cooled and solidified into aluminum alloy die casting under the action of pressure.
The products made of aluminum alloy have high dimensional precision, good surface roughness, good casting stability, and high strength. Aluminum alloy dies castings have the characteristics of durability, corrosion resistance, good toughness, high strength, high electrical conductivity, non-magnetism, lightweight, and so on.
At present, aluminum alloy die casting products are mainly used in auto parts, electronic shell, communications, motor, aviation, ships, home appliances, furniture accessories, digital shell, handicrafts, security product shell, LED lighting (lampshade), and some new energy industries, etc. Some high-performance, high-precision, high-toughness high-quality aluminum alloy die casting products are also used in large aircraft, ships, and other industries with higher requirements.
Types: ADC12, A360, A380, A383, B390, A413.
Zinc Die Casting
Die-casting zinc alloy is also a widely used die-casting alloy at present. Its main features are as follows.
Die-casting zinc alloy has good die-casting performance and good fluidity, which can be used for die-casting parts with thinner wall thickness, which makes up for the weight effect caused by high density. Its crystallization temperature range is small, easy to form, not easy to stick mold, and easy to demoulding. The pouring temperature is lower and the service life of the die-casting die is longer. Zinc alloy has no corrosion effect on the die chamber and die casting mold parts in the range of pouring temperature.
The shrinkage is small, so it is easy to ensure the dimensional accuracy of die castings. The comprehensive mechanical properties are higher, especially the compression resistance, and wear resistance is better.
Zinc alloy die casting surface can carry out a variety of anti-corrosion and decorative treatments, such as chemical treatment, anodizing, electroplating, electrostatic spraying, vacuum chromium plating, and so on.
Types: ZA-2, ZA-3,ZA-4,ZA-5,ZA-7,ZA-8,ZA-12,ZA-27.
Magnesium Die Casting
The density of magnesium is 1.8 g / cm ~ 3, and that of aluminum alloy is 2.7 g / cm ~ 3. Magnesium alloy is the metal with the lowest density. The gravity of magnesium is around 2/3 of aluminum and 1/4 of iron. The phase relative strength (the ratio of strength to mass) of magnesium alloy is the highest. The specific stiffness (the ratio of stiffness to mass) is close to aluminum alloy and steel, and much higher than that of engineering plastics.
Magnesium alloy has excellent properties such as stron