Robotics
- Production-grade Products
- ISO 9001:2015 certificated
- 24/7 engineering support
- All uploads are secure and confidential
Why Choose Us
Numerous industrial robotic businesses have bolstered their production and market capabilities due to the benefits of working with Kemal.
No MOQ
High Efficiency
Consistency and High Quality
Injection Molding Specialists
Working with our experts having 20+ years of experience in the injection molding industry, efficiently complete a turnaround from prototyping to production.
Strong Manufacturing Capacity
Our domestic factories in China provide a complete sheet metal project solution through flexible material, surface finish options and infinite manufacturing capacity for low volume and high volume production runs.
Fast Online Quotation
Just upload your design files and configure material, finishing options and lead time. Quick quotes for your sheet metal components can be created in just a few clicks.
All-in-one Solution for Aerospace Industry
Reliable solutions for new product development in the aerospace industry. Get expertly engineered custom prototypes and production parts with outstanding performance and durability. Our solutions span various production stages to meet your manufacturing goals.
Prototyping
Prototyping is a standard process in aerospace industries, used for designing a prototype that matches exactly the final aerospace component. It is mainly used to estimate changes in the component’s design. It is also done to evaluate the aerospace components using 3D visualizations. Moreover, it gives an idea about the quality of the model’s surface. This process allows the production of high-quality components in reduced time and without money wastage.
- Rapid Material and Design Iterations
- Detailed Prototypes for Complex Geometries
- Models Similar to Final Products
Engineering Validation and Testing (EVT)
Engineering validation tests are mainly done in the aerospace industry on the prototype designed to manufacture a final component. It is performed to ensure that the basic unit can achieve the design’s specifications and goals. In other words, it is done to ensure that the design fulfills all the requirements. EVT mainly includes:
- Parametric measurements
- Electromagnetic interference
- Signal quality test
- Functional test
Design Validation and Testing (DVT)
Design validation testing is mainly characterized by optimization and experimentation. This test acquires detailed product design information while going toward the first mass production line. It comprises the following testing area.
- Conformance testing
- Mechanical testing
- Reliability testing
- Performance testing
Production Validation and Testing (PVT)
Production validation and testing is the final and last phase. It is done right before the production of mass begins. It is characterized by fixing complex tooling. It means no more changes are made in the production mold or the product’s design.
- Rapid Delivery of Production Quality Parts
- Verification of Manufacturing Processes
- Low-Volume Production Tooling
Mass Production
Mass production is also designated as continuous production or flow production. The constant production of a significant amount of product marks this stage. The production is done utilizing either automation technology or assembly lines. It facilitates the manufacturing of massive quantities of similar final products.
- High-Quality Custom End-use Parts
- Tight Tolerances on Precision Machined Parts
- Secondary Operations for Better Surface Requirements
- Rigorous Inspection and Quality Control
Trusted by Fortune 500 Companies
- Aircraft OEMs
- Space technology companies
- Satellite manufacturers and operators
- Commercial aviation companies
- Space launch operators
- Unmanned aerial vehicle and drone delivery systems
- Aircraft maintenance and overhaul services
Aerospace Manufacturing Capabilities
Milling, turning and post-processing
- Tolerances down to ±.0008 in (0.020 mm)
- Lead times from 5 business days
FDM, SLA, SLS, MJF
- ±0.5% dimensional accuracy with a lower limit down to ±0.59 in (0.15 mm)
- Lead times from 1 business day
Laser cutting, bending, post-processing
- Tolerances down to ±.004 in (0.010 mm)
- Lead times from 5 business days
Prototypes and production tooling
- Wide range of part complexities and sizes
- 1 to 1M parts
Materials for Aerospace Components
Depending on the requirements of your aerospace parts, our machining processes are compatible with a wide range of materials. We have a long list of production-grade metal and composite materials that meet the demands of the aerospace industry. Check out some of the commonly used materials for aerospace components.
Aluminum
Aluminum alloy is an ideal material for manufacturing aerospace components due to its lightweight. It offers exceptional machinability, durability, and high flexibility, making it a perfect choice for aerospace industries.
Titanium
Titanium alloy is known well as it exhibits low thermal expansion and greater specific strength. In addition, it is resistant to cryogenic embrittlement and heat. These properties make it perfect for manufacturing a wide range of aerospace parts. Besides these properties, titanium alloy possesses poor manufacturability.
Nickel
Nickel alloy is an excellent material used for manufacturing aerospace components. Its excellent features and properties make it a perfect material to meet the component’s requirements. This alloy has greater hardness and admirable erosion, corrosion, and wear resistance.
Stainless Steel
Stainless steel shows vast applications in the aerospace industry as it is resistant to high-temperature oxidation and corrosion. It is known for maintaining its mechanical properties, such as tensile strength under various temperatures.
POM
POM is an engineering thermoplastic used in precision parts requiring high stiffness, low friction, and excellent dimensional stability.
ABS
ABS is a common thermoplastic with all-around good mechanical properties, excellent impact strength, good heat resistance and good machinability.
PMMA
PMMA is a transparent rigid plastic often used as a substitute for glass.
PC (Polycarbonate)
Polycarbonate (PC) is a thermoplastic with high toughness, excellent impact strength and good machinability. Can be optically transparent.
Aerospace Applications
Kemal aerospace parts can meet the need of a wide range of aerospace parts to perform unique applications. Our aerospace parts manufacturing skills and production capabilities help many companies accelerate manufacturing.
- Flight control systems
- Liquid and gas flow components
- Aircraft gearboxes & Fit check gauges
- Aircraft engines
- Conformal cooling channels & Gears
- Heat exchangers & Aircraft structures
- Fuel nozzles & Landing gears
- Turbo pumps and manifolds & Custom fixturing
See What Our Customers Say About Us
I came to know about Kemal from a colleague as they were praising the company's CNC and plastic mold manufacturing process. I ordered for custom injection molded product. They provided complete support and professional reporting throughout the process. I'm truly delighted that I chose Kemal.
Benjamin
MEDTRONIC
Kemal mold is one of our plastic mold supplier with fast responce and good service. Their engineers visit us every year, help to solve mold problems and improve routine maintenance. The cooperation between us is very pleasant.
Elijah
SPACEX
Kemal mold support us small MOQ injection molding production and PVC medical device production in cleanroom. They quick response and one-stop service help us save a lot of investment in new plastic product development. Kemal plastic is a honest plastic mold partner of us.
William Scott
FORD
We were finding a one-stop solution for our injection molded products for medical purposes. With their quick quote service and consultation, they seamlessly handled the entire process from mold manufacturing to final production. I'm glad we partnered with such a professional company.
Abdullah Al Sawae
HONEYWELL
Hi, Rita , Yes we pick up the product and it looks great! Thank you for your quick support in getting this done . We will be in contact shortly for future orders.
Ashlyn
LYFT
Custom Parts for Robotics Industry
Kemal is capable of constructing industrial-grade robotic prototypes and parts manufacturing services with high-grade precision and speed. The experience we accumulated in providing rapid prototyping, low-volume manufacturing, secondary processing, and other production solutions ensure the construction of high-grade robotic parts and products that fit your budget requirements.
Explore More Industries We Support
Years of serving various clients gave us the experience and knowledge needed to support numerous industries. Click on the link below to know more.
Aerospace
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Automotive
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Medical Device
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Electric Electronics
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Robotics Automation
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Energy
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