Experienced Prototype Injection Molding Provider

Professional Prototype Injection Mold Manufacturer

How to develop new products at an early stage to better meet specifications, this is where prototype injection molding is a very effective way to go, as low cost and a faster process are used and you don't feel pressured to meet something that doesn't fit your needs. Prototype injection molding samples can be used to test the function and fit of the part and are an efficient and cost effective way to evaluate the solution before manufacturing a production mold, Kemal Engineering team will provide you with expert advice and detailed analysis. So that a high quality prototype part can meets your testing needs. To learn more about prototype injection moulding, please contact our team of experts.

Prototype Injection Molding Parts

Prototype injection molding can let you receive the model in a fast way economically, so you can take advantage of the fast manufacturing industry. It can also help you get better feedback from consumers at the front end of the market. Better optimization based on their use and reviews

With part numbers ranging from 10 to 10,000, Kemal’s prototype injection molded parts are widely used in many industries such as household appliances, electronics, automotive, medical, transportation, aerospace, and architecture display, etc.

Why Choose Kemal Prototype Injection Molding

The Prototype Injection molding playing a role in testing the products, so that the products can be the best to improve and perfect, Let consumers buy superior performance, beautiful appearance of the product, not only to obtain consumer recognition but also in the industry to occupy a broad market,

As one of the leaders in the industry, Kemal has experts who can handle the rapid prototyping molds.

We help you develop an efficient and profitable evaluation before committing to a mold for final production.

Please contact us if there is any interest to know more about Prototype Injection Molding

Kemal can get your production quality injection molded prototypes as fast as two weeks.

Contact Our Professional Team

Kemal Your Trusty Prototype Injection Molding Manufacturer

Prototype injection molding produces real injection molded parts for functional testing. They can also act as bridge mold to fill manufacturing gaps in the production mold.

Kemal is a prototype injection molding manufacturing solution provider, offering comprehensive design, manufacturing, supply chain, and product management services. This allows for the economical production of an actual one.

Kemal is a great option if you are struggling to find a supplier for a quick project that includes getting pre-production parts before the production mold is completed.

We can even provide simple parts within three to five weeks. This will allow you to have the part that meets your needs while you wait for the production mold to be completed. In addition, this will allow you to test your part design and ensure that your assembly will work perfectly.

To fast start your project, call us for a quick build of your prototype injection molding!

 

More Questions For You Reference

What’s benefits of Prototype injection Molds ?

(1) Can be used to test and solve product problems prior to production molding

(2) Shorten the delivery cycle of test products.

(3) Meet the needs of small-batch production.

(4) Optimize the structure and performance of the final product.

(5) Reduce the total cost of trial and error.

What’s the limitation of injection prototype molds?

(1) Compared to 3D printing, silicone molding, prototype injection mold have a longer cycle time.

(2) Not very cost-effective, sometimes only a small number of samples can be tested with one prototype mold.

(3) Short mold life

How can Prototype injection Molding optimize gate location ?

The prototype mold can be welded and recut to change gate locations and test them prior to production.

this eliminates the cost and lost time in modifying the production tool, which can reduce performance and shorten lifespan.

What kind of material most popular used for prototype injection molding ?

ABS, PC, Nylon, HIPS, PP, as well as Polyethylene.

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PROTOTYPE INJECTION MOLDING: THE ULTIMATE FAQ GUIDE

As a professional Prototype Injection Molding manufacturer with 24 years of experience. Kemal pays 100% passion to serve you well.
Here is the FAQ list of the Prototype Injection Molding You could check any question about the Prototype Injection Molding that you would like to know. For further communication just feel free to Contact Kemal Team.
Such as:
What are the benefits of the application of Prototype Injection Molding for the product manufacturing factory?
What are the benefits of the application of Prototype Injection Molding for product promotion?
What are the trends in Rapid prototyping?

Here is the FAQ List:

1. What products are Prototype Injection Molding typically used in?
2. What are the advantages of rapid mold manufacturing?
3. What are the Prototype Injection Molding’s defects?
4. What are the benefits of applying Prototype Injection Molding to a product design company?
5. What are the benefits of the application of Prototype Injection Molding for the product manufacturing factory?
6.What are the benefits of the application of Prototype Injection Molding for product promotion?
7. What are the trends in Rapid prototyping?
8. What are the main methods of Prototype Plastic Injection Molding?
9. Why Choose Kemal Prototype Injection Molding?
10. What kind of material most popular used for prototype injection molding?
11. How can Prototype injection Molding optimize gate location?
12.What’s limitation of injection prototype molds?
13. What are the benefits of Prototype Injection Molds?
14.What are the requirements for the selection of Prototype Injection mold steel?
15.What are the key points of Prototype Injection mold design?
16. Why choose Kemal as a supplier of Prototype Injection Molding?
17.What is the advantage of Prototype Injection Molding Parts
18.How can Prototype injection Molding optimize gate location?
19.What is the advantage of Prototype Injection Molding in Kemal compare with other factories?
20.How do we review the Prototype injection Molding generated drawing by the customer?
21.When the Prototype injection mold disassembly occurs, what is the solution?
22.What to do, when the Prototype injection Molding product gets bent?
23 What happens to the Prototype injection Molding when the product is cracked and bleached?

1.What products are Prototype Injection Molding typically used in?

Kemal prototype injection molded parts are widely used in many industries.
such as household appliances, electronics, automotive, medical transportation, aerospace,
and display architecture, etc. The Prototype Injection Molding could Short the mold-making cycle, which helps the product developer check the market quickly.

2.What are the advantages of rapid mold manufacturing?

The advantages of rapid mold manufacturing are as below:
1)Short mold making cycle, generally 1/3~1/10 of that of traditional mold making.
2)The process is simple and easy to be popularized.
3)Low cost of mold making (only 1/3~1/5 of that of traditional mold making)
4)Precision and life can meet some specific functional needs, comprehensive economic benefits are good.

 

3.What are the Prototype Injection Molding’s defects?

The Prototype Injection Molding’s defects are as below:
(1) Due to the limitation of the type and the cost of forming materials, the prototypes are mostly models rather than actual working parts.

(2) Because of the limitation of data processing and manufacturing technology, it is difficult to achieve the same size precision and surface quality as CAD design.

4.What are the benefits of applying Prototype Injection Molding to a product design company?

After adopting rapid prototyping technology, Designers are given real product samples at the very beginning of the design process. They can check and optimize product design.
The Designers can quickly modify and redo samples at different stages.
The factory even makes trial – produced molds and a small number of products.
The designer can get the optimal result as soon as possible without having to think and modify many times.

5.What are the benefits of the application of Prototype Injection Molding for the product manufacturing factory?

In the initial stage of product design, manufacturers can also get real samples of products,
and even trial production of working molds and a small number of products,
That enables them to put forward suggestions on product design as soon as possible,
do well in the preparation of raw materials, standard parts, outsourcing machining parts, processing technology, and batch production labor molds, and so on.
to minimize mistakes and rework, greatly save time, reduce costs, and improve product quality.

6.What are the benefits of the application of Prototype Injection Molding for product promotion?

Marketers can also get real product samples or even a small number of products in the early stages of product design, which allows them to communicate and solicit opinions from users early and realistically, and go to make more accurate market demand forecasts, rather than just abstract product descriptions or drawings, samples to sell. Therefore, Rapid prototyping can significantly reduce the sales risks and costs of new products, greatly shorten their time to market, and improve their competitiveness.

7 . What are the trends in Rapid prototyping?

Rapid prototyping is widely used in the industries as below:

1)Direct rapid prototyping of metal parts.
2)Concept Innovation and process improvement) data optimization and the evolution of the hierarchical model.
3)Rapid prototyping equipment specialization and large-scale)
The development performance superior molding material) molding material seriation,
4)Wide application of standardized spray forming technology
5)Application of functionally gradient materials
6)Rapid Prototyping of tissue engineering materials
7)Developing new forms of energy
8)Expanding into new applications

 

8.What are the main methods of Prototype Plastic Injection Molding?

The main methods of Prototype Plastic Injection Molding are as below :

1)Selective liquid curing (SLA)
2)Selective lamellar bonding (Lom)
3)Selective Laser Sintering
4)Fused deposition modeling (FDM)5
5)Three-dimensional inkjet printing (3DP)
6)Polymer Jet
7)Prototypes are fully functional
8)Manufactured in the same material as production parts 5) Minimal mold cost
9)Same manufacturing process as production parts

 

9.Why Choose Kemal Prototype Injection Molding?

As one of the leaders in the Prototype Injection Molding industry, Kemal has experts who can handle the rapid prototyping molds.

We help you develop an efficient and profitable evaluation before committing to a mold for final production.

10.What kind of material most popular used for prototype injection molding?

ABS, PC, Nylon, HIPS, PP, as well as Polyethylene. ABS, PC, Nylon, HIPS, PP, as well as polyester.

11.How can Prototype injection Molding optimize gate location?

The prototype mold can be welded and re-cut to change gate locations and test them prior to production.

This eliminates the cost and lost time in modifying the production tool, which can reduce performance and shorten lifespan.

12.What’s limitation of injection prototype molds?

Compared to 3D printing, silicone molding, prototype injection mold has a longer cycle time.

Not very cost-effective, sometimes only a small number of samples can be tested with one prototype mold. Short mold life.

13.What are the benefits of Prototype Injection Molds?

The benefits of Prototype injection Molds are as below:

1)The Prototype injection Molds Can be used to test and solve product problems prior to production molding

2)Shorten the delivery cycle of test products.

3)Meet the needs of small-batch production.

4)Optimize the structure and performance of the final product.

5)Reduce the total cost of trial and error.

14.What are the requirements for the selection of Prototype Injection mold steel?

The requirements for the selection of Prototype Injection mold steel are as below:

1)Prototype Injection Mold is generally used for test mold.

2)Mold life is generally less than 500 shots.

3)The aluminum cast iron or epoxy resin or any material with sufficient strength can use to

4)Produce the minimum number of tests

5)So the aluminum cast iron or epoxy resin can use for Prototype Injection Mold.

 

15.What are the key points of Prototype Injection mold design?

The key points of Prototype Injection mold design are as below:
1)The overall layout of the Prototype Injection Mold should be reasonable.

2)The proper parting surface should be selected according to the Molding characteristics of Prototype Injection Molding.

3)The runner position and the appropriate inlet port should be selected according to the Prototype Injection Molding characteristics.

4)Choose the right ejection mechanism according to the Molding characteristics of Prototype Injection Molding

5)The water way distribution is reasonable according to the Molding characteristics of Prototype Injection Molding.

6)Select the appropriate exhaust according to the Molding characteristics of Prototype Injection Molding

7)Pay attention to the processing of the drawing Angle, insert extraction, and cleaning the angular position during the Prototype Injection mold Molding.

8)The Prototype Injection mold machining drawing should be detailed and easy to understand.

16. Why choose Kemal as a supplier of Prototype Injection Molding?

The Prototype Injection molding playing a role in testing the products,
so that the products can be the best to improve and perfect.
Let the consumers buy superior performance, beautiful appearance of the product,
not only to obtain consumer recognition but also in the industry to occupy a broad market.
As one of the leaders in the industry, Kemal has experts who can handle the rapid prototyping molds.
We help you develop an efficient and profitable evaluation before committing to a mold for final production.
Please contact us if there is any interest to know more about Prototype Injection Molding
Kemal can send you the production quality injection molded prototypes in two weeks.

17.What is the advantage of Prototype Injection Molding Parts?

Prototype injection molding can let you receive the model in a fast way economically,
So you can take advantage of the fast manufacturing industry.
It can also help you get better feedback from consumers at the front and the end of the market. Better optimization based on their use and reviews
With part numbers ranging from 10 to 10,000.
Kemal’s prototype injection molded parts are widely used in many industries such as household appliances, electronics, automotive, medical, transportation, aerospace,
and architecture display, etc.

18.How can Prototype injection Molding optimize gate location?

The prototype mold can be welded and recut to change gate locations and test them prior to production.

This eliminates the cost and lost time in modifying the production tool, which can reduce performance and shorten lifespan.

19.What is the advantage of Prototype Injection Molding in Kemal compare with another factory?

Prototype injection molding produces real injection molded parts for functional testing.
They can also act as bridge mold to fill manufacturing gaps in the production mold.

Kemal is a prototype injection molding manufacturing solution provider, offering comprehensive design, manufacturing, supply chain, and product management services.
This allows for the economical production of an actual one.

Kemal is a great option if you are struggling to find a supplier for a quick project that includes getting pre-production parts before the production mold is completed.

We can even provide simple parts within three to five weeks. This will allow you to have the part that meets your needs while you wait for the production mold to be completed.
In addition, this will allow you to test your part design and ensure that your assembly will work perfectly.

To fast start your project, call us for a quick build of your prototype injection molding!

 

20.How do we review the Prototype injection Molding generated drawing by the customer?

1) Approved Metric /INCH (MM/INCH)
2) Audit SCALE
3) Audit projection Method
4) Review product NAME (PART NAME)
5) Review Finished Product/Version NO. (PART NO./ Rev.)
6) Review the shape of the finished product, especially the position related to the mold structure, bone position, glue thickness, column position, inverted position….
it is necessary to consider the basic structure of a single finished mold. Such as parting line, fine insert, thimble, flat top, cylinder, sloping top, row position, water entry. The finished product should not be drawn just for the sake of delineating the finished product.
7) In case of any error or doubt in the original drawing, it must be submitted to the engineer in time. Also, consider the mold knot.
It may be necessary to modify the shape of the finished product at the time of construction.
This situation can also be raised early. For the sake of time, project
Personnel may not know the structure of the finished product in detail.

21.When the Prototype injection mold disassembly occurs, what is the solution?

When the Prototype injection mold disassembly occurs, the reason is as below:

1)When the injection speed and pressure are too high. It should be reduced appropriately.

2)When the mold cavity surface finish is poor. The surface finish should be improved by grinding and electroplating.

3)When the mold temperature and cooling conditions are not properly controlled and the mold is stuck to the mold core, the mold temperature should be increased and the cooling time should be shortened. If the mold is stuck on the cavity surface, the mold temperature should be reduced and the cooling time extended.

4)When the ejection area of the ejection mechanism is too small. The ejector area should be increased.

22.What to do, when the Prototype injection Molding product gets bent?

When the Prototype injection Molding product gets bent, the cases are as below:
1)When the mold is too hot or not cooled enough.

2)The mold temperature should be reduced or the cooling time should be extended. For the slender plastic parts, the cooling method after fixing the mold can be adopted.

3)When the cooling is uneven. The cooling system of the mold should be improved to ensure the uniform cooling of the plastic parts

4)When the cooling is uneven. The cooling system of the mold should be improved to ensure the uniform cooling of the plastic parts.

5)When the gate selection is unreasonable. According to the specific situation, choose a reasonable gate form. In general, a multi-point gate can be used.

6)When the mold core. Inspection and calibration shall be carried out.

 

23 What happens to the Prototype injection Molding when the product is cracked and bleached?

1)When the melt and mold temperature is too low. The temperature of the barrel and the mold should be raised.

2)When the mold pouring system structure design is not reasonable. The flow passage and gate structure of the mold should be improved so that no turbulence will be generated when the melt is filled with the mold.

3)When the cooling time is too short. Cooling time should be extended appropriately.

4)When the ejector is not designed properly. A pneumatic demoulding device is preferred.

5)When the injection speed and pressure are too high. It should be reduced appropriately.