Mold Manufacturing
At Kemal, we’re dedicated to bringing your injection molding related ideas to life. Our team of creative plastic molding manufacturing experts is always available to execute your project in the most efficient ways. Be it plastic prototyping or full-blown production, we’re your best choice to work with.
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Our Molding Making Capabilities
Are you looking to produce prototypes or need a full production batch? Whatever the case, we offer custom mold making capabilities that guarantee the success of your production processes. Our manufacturing facilities are equipped with sophisticated and precise machines which are capable of bringing your designs to life. We also work with any method or material for mold making you wish to have on your project. Reach out to us, and our team of experts will navigate every step of the way with you.
Mold Design
Mold design services to meet all your expectations regarding cost, materials and quality.
- Cost
- Materials
- Quality
Mold Making
We use high-tech machines and techniques to achieve even the tightest tolerances in our molds.
- 50+ metals
- 40+ High precision Machines
- 20+ surface finishes
- Tolerance: 0.003 mm
See our molding making services
Plastics Injection Molding
Our designing and manufacturing experts manufacture top-notch economical custom plastic parts using advanced equipment.
- Tolerance: minimum 0.02mm
- Lead times from 1 day
Custom Injection Molding
To produce a standard quality thermoplastic part, our plastic injection molding process features precise machinery and operations to transform molten plastic resin into a tailored plastic part.
- Tolerance: minimum 0.02mm
- MOQ: 1 to 5 M parts
Our Mold Manufacturing Processes
Are you looking to produce prototypes or need a full production batch? Whatever the case, we offer custom mold making capabilities that guarantee the success of your production processes. Our manufacturing facilities are equipped with sophisticated and precise machines which are capable of bringing your designs to life. We also work with any method or material for mold making you wish to have on your project. Reach out to us, and our team of experts will navigate every step of the way with you.
Request Instant Quote
Use our instant quoting service to get a quote for your parts production. Within 24 hours, our team of dedicated engineers will send you the budgeted process for the whole plastic molding manufacturing process.
DFM Report
We also send an accompanying feasibility report containing suggestions for improvements to your design. This would make it easier to fulfill your production demands and increase the possibility of producing functional molds.
Mold Design & MoldFlow
We use computational software to predict how molten material will move in the produced mold. This helps us to offer even better suggestions regarding the mold design.
Mold Tooling Production
At this stage, we get to mold production using your desired material and manufacturing method. This ensures that we produce results suitable for your needed application.
T1 Sample Inspection
We deliver a sample of the produced parts so you can have a hands-on feel of the quality. This will help get any feedback that can finally be incorporated into the batch production phase.
Low Volume Production
After getting your input from the produced samples, we start the batch production phase. Here, we use our high-precision machines to ensure consistent quality and speedy production.
Strict Inspection
For quality control and assurance, we ensure all our manufacturing processes follow international tolerance standards.
Delivery
We partner with trustworthy logistics companies to deliver the parts to you in excellent condition and within the scheduled lead time.
Mold Manufacturing:Enjoy the Journey of Your Design From Idea to Product
Learn how Kemal manage the whole manufacturing process of Mold and complete your order on budget and on time, batch after batch.
Mold Manufacturing Materials
We have access to over 50+ metals and plastics to use for any manufacturing process.
Aluminum
One of the most common metals used in machining. It is highly malleable, which makes it a great machining choice. It has a high thermal conductivity, making it suitable for manufacturing parts to be used in high-heat applications. It also has various types used in multiple applications.
It is for prototype mold.
P20 (P20H)
Renowned for its lightness and strength. It also has high corrosion resistance, so longevity is assured. Its excellent strength-to-weight ratio makes it a great choice for high-strength applications. It also has a low thermal expansion coefficient, making it less susceptible to expansion due to heat.
The mold life is between 200K and 500K shots.
2344 (H13)
Also known as low-carbon steel. Has good malleability and high tensile strength—also a very cost-effective choice for suitable applications.
Hot work mold steel material.
The mold life is over 1.5 to 2 millions shots for Injection molds.
The mold life is around 100K shots for Die casting tools.
2083 (420SS)
Quite visually appealing due to its beautiful aesthetics. It is also very durable and corrosion resistant, making it an excellent choice for many plastic molding manufacturing applications.
It is stainless steel.
The mold life is around 1 million shots.
Mold Manufacturing
Follow the Process of Manufacturing from Design to Product.
Mold Design
Our plastic mold design services utilize advanced quality planning to meet all your expectations regarding cost, materials and quality.
Mold Making
We use high-tech machines and techniques to achieve even the tightest tolerances in our molds.
Metal Die casting
This process involves injecting molten metal (usually aluminum) into a mold cavity to make the housing for the parts. We ensure the pressure of injection as well as the time spent in the mold, is controlled. This helps prevent cracking or any other physical deformation of the cast.
Plastic Injection Molding
This also follows the same process as the metal housing.
To produce a standard quality thermoplastic part, our plastic injection molding process features precise machinery and operations to transform molten plastic resin into a tailored plastic part.
Know Kemal-Made Facts
Kemal delivers high-quality precision machining with an incredible range of manufacturing capabilities. From prototyping to mass production, we help manufacture products with complex geometries and high aesthetic demands. Our skilled experts and advanced technologies allow us to deliver an extensive range of on-demand manufacturing services.
High Speed CNC Machines
Double-Head EDM Machines
CNC machining Workshop
EDM Mold Manufacturing
Plastic Injection Molding
Mould Spotting Machine
Mirror EDM Machining
Plastic Mold Quality Control
Testing and Packaging
Kemal is equipped a ISO8 cleanroom for medical device injection molding.
Clean Room Injection Molding
Packaging
