Your Reliable Partner in Electrical Connector Parts Manufacturing

Plastic Electrical Connector Parts Manufacturer

  • Complete CAD-CAM design and tool- build capability for electrical connectors.
  • 20 years-A wealth of experience in the electrical connector mold.
  • Latest Engineering and manufacturing techniques.
  • Perfect project management team.

Manufacturing Your Electrical Connector Parts with Injection Mold Expert

Electrical Connector Parts Production
Our injection molding machines and automation systems meet all mandatory specifications and standards.
Mold Manufacturing Capabilities
Experience in precision electrical connector mold manufacturing. Optimized mold solution to ensure the quality and save cost.
Electrical Connector Parts Quality Control
Advanced and perfect quality control system. High quality materials, clean work flow, specific work flow.

One-Stop Solution for Your Electrical Connector Parts Manufacturing

Product Development

Kemal mould will offer you the most complete interconnect electrical connector parts design for the industrial market.

Mold Design

From design to completion, our design engineers will assist you each step of the way for electrical connector parts before mold manufacturing.

Mold Manufacturing

The electrical connector mold is a high-precision mold, our company has high-precision wire-EDM, high-precision spark machine, and high-precision grinding machine, coupled with our mold design engineers with more than 20 years of experience, we can design and manufacture high precision molds that exceed customer expectations.

Electrical Connector Parts Injection Molding

Our company is equipped with a high precision injection molding machine so that we can produce high precision and stable quality Electrical connector parts. Kemal operates electrical connector parts molding with the multi production shifts system in fast cycle time.

Why Kemal can be Your Reliable Regular Electrical Connector Parts Supplier?

  • Regular on-site and after-sales tracking services.
  • Personalized technical support from experienced engineers.
  • Long-life molds at reasonable price.
  • ISO 9001/2015 quality certification.

Experienced on Electrical Connector Mold Manufacturing

  • Electrial connector mold
  • Electrial connector mold
  • Electrial connector mold
  • Electrial connector mold
  • Electrial connector mold
  • Electrial connector mold
  • Electrial connector mold
  • Electrial connector mold

Kemal Molded Your Plastic injection Electrical Connector parts.

Since 1995, Kemal has been work together with the customer engineer teams in Europe and North America. Kemal equipped high precision injection molding, clean room injection molding workshop, and a Precision Mold manufacturing workshop. The engineer team design and produce the Electrical connector parts by extremely quality standards. All the precision electrical connector parts must meet the tolerances down to 0.001″. With good experience in high-quality Electrical connector parts, Kemal manufactures hundreds of set electronic and precision electrical connector molds every year. We produce a wide variety of connectors that use in automotive, electricity products, medical products, and so on.

The quality of the electrical connector molds and after-sales service are well received by our customers. Kemal provides after-sales and follow-up services for customers every year. If there are quality problems that cannot be solved by communication and assistance, we will fly to the customer’s factory to solve them.

Please contact us for more information on your critical electrical connector parts or electronics injection molding projects. Let Kemal help you work well.

 

 

Electrical Connector Parts: THE ULTIMATE FAQ GUIDE

Electrical Connector Parts, as key components for current or signal connections, are also an important part of the industrial system. With the rapid development of personal mobile terminals, household intelligent appliances, information and communication industry, transportation new energy industry, aerospace technology, artificial intelligence, medical electronic devices, and other fields, higher requirements have been put forward for the function, appearance, performance and use environment of electrical connector parts.

 

1.What is electrical connector parts?
2.What is the application of electrical connector parts?
3.What is the material of electrical connector parts?
4.What is the material property of electronic connector parts?
5.What is the advantage of plastic electronic connector parts?
6.What are the defects of the electronic connector parts?
7.How to solve the 7 defects of electronic connector parts?
8. What is the key point to design electronic connector molds
9.What is the common steel for electronic connector molds?
10.How to machine electrical connector molds?
11.Why EDM is so important to machine the electronic connector molds?
12.How to choose injection machines for electrical connector molds?
13.How to clean electrical connector molds?
14.How to find a reliable electrical connector mold maker?
15.How can Kemal ensure the quality of my electrical connector parts?
16.How do I get a quote for an electrical connector mold?
17.How can Kemal manage an electrical connector project?
18.Will Kemal do secondary processing?
19.How does Kemal ship the electrical connector molds?
20.What’s future trend of electrical connector parts?

 

1.What is electrical connector parts?

An electrical connector part, also often referred to as a circuit connector, is a conductor device that bridges two conductors on a circuit so that current or signals can flow from one conductor to the other. An electrical connector part is a motor system that provides a separable interface between two sub-electronic systems. In general, the components used to complete the electrical connection between circuits or electronic machines are called connectors, or bridges between the two.

2.What is the application of electrical connector parts?

The automotive industry, computer, and telecommunications industry, and other applications continue to develop so that the electrical connector parts market capacity is gradually expanding, the market development potential.
The top five areas are: automotive, computers and their peripherals, communications, industrial equipment and aerospace, and military, and the top five applications for growth are consumer electronics, transportation electronics, medical electronics, communications electronics, computers, and peripherals.

3.What is the material of electrical connector parts?

The choice of materials for electrical connector part is based on processing formability, product applicability, and strength properties of a comprehensive consideration; the cost of electronic connectors by the price of materials, processing difficulties and production efficiency and differences; electronic connector parts materials mainly contain insulator materials (plastic raw materials), electronic connector parts commonly used engineering plastic materials are: LCP, NYLON, PBT.

4.What is the material property of electrical connector parts?

(1) LCP: has a small coefficient of linear expansion, injection molding shrinkage rate is low and very outstanding strength and elastic modulus and excellent heat resistance, with a high load deflection temperature, some can be as high as 340 degrees above, LCP also has chemical resistance and excellent airtightness, so the general connector, especially the need for SMT are preferred LCP material.
(2) NYLON: lower cost, high tensile strength, outstanding wear resistance and self-slip, good fluidity, conducive to thin-walled molding, but shrinkage is serious, easy to produce hairy, molding before baking strictly to prevent hydrolysis, general connectors, especially DIP most of the NYLON material.
(3) PBT: low cost, high strength, friction resistance, but poor molding, shrinkage is serious, due to the melting temperature is low, over the wave soldering will produce plastic melting phenomenon.

 

5.What is the advantage of plastic electronic connector parts?

Generally speaking, we can cite the following 7 advantages of plastic connectors parts.
(1). Plastic connectors have more design options.
(2). Plastic connectors have better ergonomics.
(3). Plastic connectors are more flexible.
(4). Plastic connectors are lighter than metal.
(5). The cost per plastic connector is lower.
(6). Plastic connectors are simple to service and maintain.
(7). Plastic connectors can be color-coded for easy identification.
If you have any comments or additions to the advantages of plastic connector parts, please leave a comment directly, also if you have any questions about electronic connector project, please do not hesitate to contact us.

6.What are the defects of the electronic connector parts?

In general, problems of electronic connector parts are as follows
(1) Warpage and deformation: warpage caused by material properties, the poor plastic structure resulting in unbalanced mold flow.
(2) Lack of material: due to incomplete filling of plastic, molding parameters, runners, gate size and location, and product structure.
(3) Burrs: due to the mold parts with unreasonable clearance, and the characteristics of the plastic material (liquidity and cooling speed) related.
(4) Damage: due to the interference force between product ejection and mold is too large, leads to damage to the appearance or structure of electronic connector parts.
(5) Burn mark: molding temperature is set too high and air trap.
(6) Cracking: The product structure is unreasonable, the internal stress after molding makes the product destroy the plastic bonding line.
(7) Discoloration: Molding temperature setting error.
If you have any of the above problems with your electronic connector parts, or if you have any other problems, you can contact the Kemal team for assistance.

 

7.How to solve the 7 defects of electrical connector parts?

Normally, there have 7 defects in electronic connector parts, here some key points to solve those defects.
(1) Warping and deformation: pay attention to the rationality of the product structure in the design, make the product wall thickness as even as possible, and pay attention to the rationality of the sprue and runner in the mold design.
(2) Lack of material: reasonable product and mold design, also the reasonable setting of forming machine
parameters.
(3) Burrs: according to the characteristics of plastic raw materials to choose a reasonable mold clearance and molding parameters.
(4) Damage: increase the draft angle and polish the mold parts.
(5). Burn mark: set reasonable molding parameters, improve the air vent of the mold.
(6) Cracking: reasonable product structure design, reduce the internal stress of the product. Choose a reasonable gate and runner design (location and size) to minimize the impact of the bond line on the product.
(7) Discoloration: design the product with a reasonable structure and increase the holding time and molding pressure.

8. What is the key point to design electrical connector molds?

The design of electronic connector molds not only takes into account functional factors, but also the manufacturability of the injection molding. Too thick or too thin or uneven thickness is not suitable, too thick is serious shrinkage, too thin is not easy to fill the mold, the uneven thickness is unbalanced flow wave front of liquid plastic filling and easy to cause cooling warpage. Mold design engineers need to improve the mouldability based on experience and confirm with the customer whether the structural strength still meets the functional requirements before carrying out mold flow analysis and mold opening actions.

9.What is the common steel for electronic connector molds?

Cavity & Core steel:
SCHMOLZ: P20HH, 2738, 2083H,2343, 2344, etc.
DIN: 1.2738,1.2083, 1.2343, 1.2344, 1.3343, etc.
AISI: P20, H13, D2, D6, M2, etc.
ASSAB: 718HH, Nimax, 8402, 8407, XW-10, XW-5, EM2, etc.
Japanese: HPM2, NAK80, SKD61, SKS3, SKD11, DC53, SKH51, etc.
Moldbase: P20, 2311,LKM, HASCO, DME etc.
the mold steel is depended on the mold life and product quantity.
We can select the steel type according to your request.

10.How to machine electrical connector molds?

(1) High machining accuracy requirements: the combination of inserts and cavities, modules between the collocation are required to have a high degree of processing accuracy. The dimensional accuracy of precision molds often reaches the μm level.
(2) Complex shape surface: some product such as 5G base station electrical connectors, automotive electrical connectors, mobile phone backplane electrical connectors, etc., the shape of the surface is a combination of a variety of surfaces, therefore, the mold cavity surface is very complex.
(3) Multiple work processes: milling, boring, drilling, reaming, and tapping are the main processes used in mold processing.
(4) Corrosion resistance and wear resistance: metal structural parts, contact parts surface treatment layer may produce galvanic corrosion, affecting the physical and electrical properties of the connector, the need for good corrosion resistance.
(5) High-efficiency requirements: connector molds are mostly small pieces of multiple varieties, short delivery time.
And with the increasingly demanding processing requirements, the machining process not only to meet the high-performance indicators but also pay more and more attention to high-efficiency production and manufacturing.

11.Why EDM is so important to machine the electrical connector mold?

EDM is an important process method for the machining difficulties of electronic connector mold in terms of material diversity, structural complexity, and dimensional accuracy. EDM directly uses electrical, chemical, optical, and acoustic energy to machine the workpiece to achieve a certain shape, size, and surface roughness, ensuring a uniform and consistent surface finish.
The EDM process is able to maintain the accuracy of the electronic connector mold to perform precision machining of complex mold cavities and very small radius sharp corners, to produce precision surfaces and, with the right tooling and electrodes, even to achieve high precision internal threading of superhard material parts.

12.How to choose injection machines for electrical connector molds?

Factors that usually influence the choice of electrical connector injection molding machine include product size, type of plastic, molding requirements, etc.
Mold dimensions (width, height, thickness), weight, special designs, etc.
The type and quantity of plastic to be used (single raw material or multiple plastics)
The external dimensions (length, width, height, thickness), weight, etc. of the finished injection molded product. Forming requirements, such as quality conditions, production speed, etc.
The injection molding machines for electrical connector molds are generally vertical injection molding machines, horizontal injection molding machines, and fully automatic injection molding machines.

 

13.How to clean electrical connector molds?

Electrolytic cleaning can completely clean molds by combining electrolysis and ultrasonic waves, thoroughly cleaning the surface of molds from Vasquez, sulphide, carbon, oil, rust, etc. and dirt on the mold core. Suitable for precision molds of electrical connectors. It will not damage the mold itself, including the diamond corner, nibble pattern, plating, etc. The advantages are labor-saving, increased efficiency of mold maintenance, and reduced defect rate. Less cleaning noise and easy to operate. Need to do anti-corrosion after cleaning.

14.How to find a reliable electrical connector mold maker?

It is important that electrical connectors are precisely specified. even the smallest difference in size, weight, or material used can cause problems with your product. when designing electronic connector parts or making molds, make sure you work with a molding company that specializes in electronic connectors.
Kemal mold has the expertise and equipment needed to produce quality electronic products and electrical connectors. we are a mold making and plastic injection molding company.
we offer more options for your design and provide you with the best solution. And help you to obtain high-quality electronic connector products at reasonable prices. You can rely on Kemal team as your supplier of electronic connector molds.

 

 

15.How can Kemal ensure the quality of my electrical connector parts?

(1) Assist you with electronic connector parts design.
(2) Providing DFM and mold flow analysis, which can be used to refine all possible issues prior to the manufacture of electronic connector molds.
(3) Offering prototyping that including CNC machining, SLA, and 3D printing to manufacture custom electronic connector parts, the most valuable solution can be selected to meet your needs for custom electronic connector prototypes.
(4) Kemal’s team has dedicated engineers to work with you from custom plastic prototyping to massive production including mold making.
Kemal’s aim is to help you get the best electrical connector parts at the lowest possible cost.
so that your electronic connector parts can be used to assemble the final product and meet the test function.

16.How do I get a quote for an electrical connector mold?

(1)If you have the electrical connector drawing, you can send us the drawing and request info:
(2)2D ( DWG, PDF, JPG)
3D (STP, STEP, IGS, X_T)
Material type.
Surface Treatment Requirement.
Parts annual volume or mold life.
Mold cavity.
(3)If you don’t have the drawing, you can send us the sample:
we can make a drawing (1-2 days) according to your sample and send it for your checking and approval
before mold manufacturing.
(4)If No drawing and No sample. you can provide the estimated dimension of your electrical connector part.
we can evaluate and provide a proposal for you.

 

17.How can Kemal manage an electrical connector project?

In general, we execute professional steps to manage your electrical connector project as below:
(1) Kick off after received the official order;
(2) Evaluating your technical parameters and standard requirements;
(3) DFM Analysis;
(4) After getting the approval of DFM, go with mold design;
(5) After getting the approval of mold design, start to order the steel;
(6) Steel machining and mold manufacturing;
(7) Do the T1 mold trial, also with QC checking report;
(8) Ship the T1 samples for your confirmation;
(9) We will improve the electrical connector parts and mold until getting your approval.
(10) Ship the mold until getting your confirmation.
(11) Follow up on mold performance.
(12) Lifetime technical support and service.
As a professional electrical connector mold manufacturer, Kemal has developed a complete set of electrical connector mold design and manufacturing process after years of experience. Every detail of the design is carefully analyzed and certified by our professional designers, your whole electrical connector project will be charged by our rich experienced project manager
we always insist on doing the most professional electrical connector molds and give you the most worry-free service.

18.Will Kemal do secondary processing?

We will provide secondary processing as below:
Chrome plating, Painting, Pad printing, Silk printing, Ultrasonic welding, Powder coated,
Laser etching and Assembly

 

19.How does Kemal ship the electrical connector molds?

The delivery terms can be EXW, CIF, DDU, FCA Shenzhen, FOB Shenzhen.
or we can do per your request.

20.What’s future trend of electrical connector parts?

With the further development of 5G, new energy automotive industry, the connector is closely related to connector industry in the upper and middle reaches of the manufacturing industry, the downstream market mainly for automotive, communications, consumer electronics, industrial, national defense, etc., also automotive, communications applications occupy a major position.
The Connector is to be blocked in the circuit or isolated between the circuit, bridging the communication, so that the current flow, so that the circuit to achieve the intended function. In the application object, frequency, power, application environment, and other different conditions, the connector form and structure of a variety of different, which also gives the connector multi-species, small batch characteristics, especially in the automotive and communications applications industry. Currently, in the 5G, new energy vehicles, driven by the connector industry or will usher in greater incremental space.

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