Plastic Injection Molding Service
Are you seeking the best-quality injection molding services ? With our fast quotation service, get free injection molding quote and design feedbacks from experts.
- No Minimum Order Quantities
- ISO 9001:2015 Certified
- DFM feedback from expert engineers
Our Injection Molding Capabilities
From plastic prototyping to production molding, Kemal’s custom injection molding service is ideal for the manufacturing of competitive pricing, high-quality molded parts in a fast lead time. Strong manufacturing facilities with powerful, precise machines ensure the same mold tool for creating consistent parts. Better yet, we provide free expert consultation on each injection molding order, including mold design advice, materials&surface finishes selection for your end-use applications, and shipping methods.
With our experience and advanced machinery, we excel at designing and manufacturing a series of plastic injection molds adjusted to your tolerance and cost.
Our plastic injection molding process uses precise machinery to shoot molten resin into a mold to become a final production-grade thermoplastic part.
Covering plastic, metal, and rubber over each other via chemical bonding, our overmolding reduces assembly time and gives our parts greater strength and flexibility.
Insert molding is the process of molding thermoplastic material around a preformed component to create a finished part that incorporates multiple materials.
Our Injection Molding Capabilities
From plastic prototyping to production molding, Kemal’s custom injection molding service is ideal for the manufacturing of competitive pricing, high-quality molded parts in a fast lead time. Strong manufacturing facilities with powerful, precise machines ensure the same mold tool for creating consistent parts. Better yet, we provide free expert consultation on each injection molding order, including mold design advice, materials&surface finishes selection for your end-use applications, and shipping methods.
CNC machining
- Tolerances down to ±.0008 in (0.020 mm)
- Lead times from 5 business days
3D printing
FDM, SLA, SLS, MJF
- ±0.5% dimensional accuracy with a lower limit down to ±0.59 in (0.15 mm)
- Lead times from 1 business day
Sheet metal fabrication
- Tolerances down to ±.004 in (0.010 mm)
- Lead times from 5 business days
Insert injection molding
- Wide range of part complexities and sizes
- 1 to 1M parts
Our Injection Molding Processes
Request Instant Quote
Request your quote from our instant quote platform and our dedicated engineers will provide a response within 24 hours, ensuring the process goes on smoothly.
DFM Report
To ensure we can produce functional molds, we offer feasibility reviews of your design to ensure we can fulfill requirements before starting production.
Mold Flow Analysis
Predictive modeling software helps us look at the way molten material moves and acts within the mold, which helps us deliver improvements.
Mold Tooling Production
Using your preferred materials enables us to make mold tooling that is of high quality and can readily fit your applications.
T1 Sample Inspection
T1 sampling will be delivered for you to review prior to manufacturing plastic parts to ensure precision and quality.
Low Volume Production
After the trial production phase, we begin batch production, which uses powerful machining to manufacture parts at fast rates to save on time and costs.
Strict Inspection
We follow international tolerance standards to ensure our parts meet your parameters.
Delivery
As our team handles packaging to secure our parts neatly for transport, we partner with logistics companies to schedule a timely delivery to your region.
Kemal Injection Molding Capabilities
Cross-docking is mostly used to make shipping more efficient. We’ve added a crucial quality control element to our cross-docking process. Located at our offices in China, our cross-docks are set up for inspection before orders reach their final destination. Qualified QC inspectors provide these and more services via our cross-docks.
Maximum Part Size
1200×1000×500 mm 47.2×39.4×19.7 in.
Minimum Part Size
1×1×1 mm 0.039×0.039×0.039 in.
Part to Part Repeatability
+/- 0.1 mm +/- 0.0039 in.
Mold Cavity Tolerances
+/- 0.05 mm +/- 0.002 in.
Available Mold Types
Steel and aluminum tooling. Production grade we provide: Under 1000 cycles, under 5000 cycles, under 30,000 cycles, and over 100,000 cycles
Machines Available
Single cavity, multi-cavity, and family molds, 50 to 500 press tonnage
Secondary Operations
Mold texturing, pad printing, laser engraving, threaded inserts and basic assembly.
Inspection and Certification Options
First Article Inspection, ISO 9001, ISO 13485
Kemal Injection Molding Capabilities
| Standards | Description |
|---|---|
|
Maximum Part Size |
1200×1000×500 mm
47.2×39.4×19.7 in. |
|
Minimum Part Size |
1×1×1 mm
0.039×0.039×0.039 in. |
|
Part to Part Repeatability |
+/- 0.1 mm
+/- 0.0039 in. |
|
Mold Cavity Tolerances |
+/- 0.05 mm
+/- 0.002 in. |
|
Available Mold Types |
Steel and aluminum tooling. Production grade we provide: Under 1000 cycles, under 5000 cycles, under 30,000 cycles, and over 100,000 cycles |
|
Machines Available |
Single cavity, multi-cavity, and family molds,
50 to 500 press tonnage |
|
Secondary Operations |
Mold texturing, pad printing, laser engraving, threaded inserts and basic assembly. |
|
Inspection and Certification Options |
First Article Inspection, ISO 9001, ISO 13485 |
|
Lead Time |
15 business days or less for most orders,
24/7 quotation response |
Class of Injection Molding Mold
At Kemal, we design and create precise custom injection molds from high-quality materials. Our processes ensure unmatched consistency and repeatability at fast lead times and affordable pricing. Every plastic injection molding we fabricate meets international standards. From one-off projects to small batches and production tooling, we provide durable and reliable mold tools.
| Mold Class | Purpose | Shot Life | Tolerance | Cost | Lead Time |
|---|---|---|---|---|---|
|
Class 105 |
Prototype Testing |
Under 500 cycles
|
± 0.02mm |
$ |
7-10 days |
|
Class 104 |
Low-volume Production |
Under 100.000 cycles |
± 0.02mm |
$$$ |
10-15 days |
|
Class 103 |
Low-volume Production |
Under 500.000 cycles |
± 0.02mm |
$$$$ |
10-15 days |
|
Class 102 |
Medium-volume Production |
Medium to high production |
± 0.02mm |
$$$$$ |
10-15 days |
|
Class 101 |
High-volume Production |
Over 1,000,000 cycles |
± 0.02mm |
$$$$$$ |
10-18 days |
Materials
We can generate instant machining quotes for 50+ metals and plastics.
Available materials
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Materials
Description
Price
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Mild steel
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Materials
Description
Price
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Nylon
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Materials
Description
Price
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Materials
Description
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Description
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Materials
Description
Price
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Nylon
POM (Delrin/Acetal)
Surface Finishes of Injection Molding
The SPI grade A1, A2, and A3 surface finishes are made with diamond buffing for a glossy and shiny surface finish.
The SPI standard B1, B2, and B3 grade surface treatment uses grit sandpaper paper to yield a semi-glossy surface finish.
The C1, C2, and C3 SPI grade surface treatments use grit sanding stones to achieve rough texture and uneven surface.
D1, D2, and D3 grade treatments use dry blast glass beads, and oxides for the surface finish to produce a very coarse and textured surface.
The Injection Mold Handbook
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From rapid prototyping to production
Injection Molding Prototypes
Production Tooling
Injection Molding Prototypes
Gallery of Injection Molding Parts
Dive into Kemal’s extensive gallery that showcases some of our completed injection molded parts and take confidence that we can create your injection molding project according to your strict specifications.
Injection Molding Parts
Established
2018
Capabilities
MJF & FDM
Machines
2 MJF & 2 FDM machines
Expertise
Large scale FDM & multiple nylon materials using MJF
Description
Specializes in MJF Nylon and large parts using Fused Deposition Modeling
Injection Molding Parts
Established
2018
Capabilities
MJF & FDM
Machines
2 MJF & 2 FDM machines
Expertise
Large scale FDM & multiple nylon materials using MJF
Description
Specializes in MJF Nylon and large parts using Fused Deposition Modeling
Injection Molding Parts
Established
2018
Capabilities
MJF & FDM
Machines
2 MJF & 2 FDM machines
Expertise
Large scale FDM & multiple nylon materials using MJF
Description
Specializes in MJF Nylon and large parts using Fused Deposition Modeling
Injection Molding Parts
Established
2018
Capabilities
MJF & FDM
Machines
2 MJF & 2 FDM machines
Expertise
Large scale FDM & multiple nylon materials using MJF
Description
Specializes in MJF Nylon and large parts using Fused Deposition Modeling
Injection Molding Parts
Established
2018
Capabilities
MJF & FDM
Machines
2 MJF & 2 FDM machines
Expertise
Large scale FDM & multiple nylon materials using MJF
Description
Specializes in MJF Nylon and large parts using Fused Deposition Modeling
Injection Molding Parts
Established
2018
Capabilities
MJF & FDM
Machines
2 MJF & 2 FDM machines
Expertise
Large scale FDM & multiple nylon materials using MJF
Description
Specializes in MJF Nylon and large parts using Fused Deposition Modeling
Why Choose Kemal for Custom Injection Molding Services
No MOQ
High Efficiency
Consistency and High Quality
Injection Molding Specialists
Working with our experts having 20+ years of experience in the injection molding industry, efficiently complete a turnaround from prototyping to production.
Strong Manufacturing Capacity
Our domestic factories in China provide a complete sheet metal project solution through flexible material, surface finish options and infinite manufacturing capacity for low volume and high volume production runs.
Fast Online Quotation
Just upload your design files and configure material, finishing options and lead time. Quick quotes for your sheet metal components can be created in just a few clicks.
See What Our Customers Say About Us
Ready to Get Your Custom Injection Molding Quotes?
Learn what you need before requesting for quotes for your injection molding projects at Kemal. Help you get wonderful molded parts made effectively, easily.
Learn about how our quoting algorithm works
FAQ's
Step 1: Production arrangement: Determine all of the requirements and arrange the production.
Step 2: DFM report analysis: Provide free but detailed production DFM report for further feasibility analysis.
Step 3: Production the mold: Put the mold into production and provide the Tooling Schedule form for the whole cycle for clients to check the process at any time.
Step 4: Free sample to test: Put the mold into production and provide the Tooling Schedule form for the whole cycle for clients to check the process at any time.
Step 5: Mass production:Client confirms the samples are qualified, then officially proceed with the subsequent production.
Step 6: Mold saving: Production is completed and delivered after quality inspection. Mold will be cleaned and properly stored for the next round of parts production.
