Plastic Injection Molding Service

Are you seeking the best-quality injection molding services ? With our fast quotation service, get free injection molding quote and design feedbacks from experts.

0 t-1900t
Molding Machine
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Surface Finishes
1 pc
MOQ
0 mm
Tolerances

Our Injection Molding Capabilities

From plastic prototyping to production molding, Kemal’s custom injection molding service is ideal for the manufacturing of competitive pricing, high-quality molded parts in a fast lead time. Strong manufacturing facilities with powerful, precise machines ensure the same mold tool for creating consistent parts. Better yet, we provide free expert consultation on each injection molding order, including mold design advice, materials&surface finishes selection for your end-use applications, and shipping methods.

With our experience and advanced machinery, we excel at designing and manufacturing a series of plastic injection molds adjusted to your tolerance and cost.

Our plastic injection molding process uses precise machinery to shoot molten resin into a mold to become a final production-grade thermoplastic part.

Covering plastic, metal, and rubber over each other via chemical bonding, our overmolding reduces assembly time and gives our parts greater strength and flexibility.

Insert molding is the process of molding thermoplastic material around a preformed component to create a finished part that incorporates multiple materials.

Our Injection Molding Capabilities

From plastic prototyping to production molding, Kemal’s custom injection molding service is ideal for the manufacturing of competitive pricing, high-quality molded parts in a fast lead time. Strong manufacturing facilities with powerful, precise machines ensure the same mold tool for creating consistent parts. Better yet, we provide free expert consultation on each injection molding order, including mold design advice, materials&surface finishes selection for your end-use applications, and shipping methods.

CNC machining

Milling, turning and post-processing
3D Printing

3D printing

FDM, SLA, SLS, MJF

Sheet metal fabrication

Laser cutting, bending, post-processing
Insert injection molding

Insert injection molding

Prototypes and production tooling

Our Injection Molding Processes

See how we process your orders, from quotation to tooling, as our machines and efficient team ensure you receive your molds and parts within the scheduled lead time.

Request Instant Quote

Request your quote from our instant quote platform and our dedicated engineers will provide a response within 24 hours, ensuring the process goes on smoothly.

DFM Report

To ensure we can produce functional molds, we offer feasibility reviews of your design to ensure we can fulfill requirements before starting production.

Mold Flow Analysis

Predictive modeling software helps us look at the way molten material moves and acts within the mold, which helps us deliver improvements.

Mold Tooling Production

Using your preferred materials enables us to make mold tooling that is of high quality and can readily fit your applications.

T1 Sample Inspection

T1 sampling will be delivered for you to review prior to manufacturing plastic parts to ensure precision and quality.

Low Volume Production

After the trial production phase, we begin batch production, which uses powerful machining to manufacture parts at fast rates to save on time and costs.

Strict Inspection

We follow international tolerance standards to ensure our parts meet your parameters.

Delivery

As our team handles packaging to secure our parts neatly for transport, we partner with logistics companies to schedule a timely delivery to your region.

Kemal Injection Molding Capabilities

Cross-docking is mostly used to make shipping more efficient. We’ve added a crucial quality control element to our cross-docking process. Located at our offices in China, our cross-docks are set up for inspection before orders reach their final destination. Qualified QC inspectors provide these and more services via our cross-docks.

Maximum Part Size

1200×1000×500 mm 47.2×39.4×19.7 in.

Minimum Part Size

1×1×1 mm 0.039×0.039×0.039 in.

Part to Part Repeatability

+/- 0.1 mm +/- 0.0039 in.

Mold Cavity Tolerances

+/- 0.05 mm +/- 0.002 in.

Available Mold Types

Steel and aluminum tooling. Production grade we provide: Under 1000 cycles, under 5000 cycles, under 30,000 cycles, and over 100,000 cycles

Machines Available

Single cavity, multi-cavity, and family molds, 50 to 500 press tonnage

Secondary Operations

Mold texturing, pad printing, laser engraving, threaded inserts and basic assembly.

Inspection and Certification Options

First Article Inspection, ISO 9001, ISO 13485

Kemal Injection Molding Capabilities

Standards Description
Maximum Part Size
1200×1000×500 mm 47.2×39.4×19.7 in.
Minimum Part Size
1×1×1 mm 0.039×0.039×0.039 in.
Part to Part Repeatability
+/- 0.1 mm +/- 0.0039 in.
Mold Cavity Tolerances
+/- 0.05 mm +/- 0.002 in.
Available Mold Types
Steel and aluminum tooling. Production grade we provide: Under 1000 cycles, under 5000 cycles, under 30,000 cycles, and over 100,000 cycles
Machines Available
Single cavity, multi-cavity, and family molds, 50 to 500 press tonnage
Secondary Operations
Mold texturing, pad printing, laser engraving, threaded inserts and basic assembly.
Inspection and Certification Options
First Article Inspection, ISO 9001, ISO 13485
Lead Time
15 business days or less for most orders, 24/7 quotation response

Class of Injection Molding Mold

At Kemal, we design and create precise custom injection molds from high-quality materials. Our processes ensure unmatched consistency and repeatability at fast lead times and affordable pricing. Every plastic injection molding we fabricate meets international standards. From one-off projects to small batches and production tooling, we provide durable and reliable mold tools.

Mold Class Purpose Shot Life Tolerance Cost Lead Time
Class 105
Prototype Testing
Under 500 cycles
± 0.02mm
$
7-10 days
Class 104
Low-volume Production
Under 100.000 cycles
± 0.02mm
$$$
10-15 days
Class 103
Low-volume Production
Under 500.000 cycles
± 0.02mm
$$$$
10-15 days
Class 102
Medium-volume Production
Medium to high production
± 0.02mm
$$$$$
10-15 days
Class 101
High-volume Production
Over 1,000,000 cycles
± 0.02mm
$$$$$$
10-18 days

Materials

We can generate instant machining quotes for 50+ metals and plastics.

Available materials

Surface Finishes of Injection Molding

Injection molding includes injection mold tooling, plastic injection molding, and more. The surface treatment of the mold is usually completed during the production process. After the injection molding is completed, we will carry out certain surface treatments on the finished product as per your requirement.

The SPI grade A1, A2, and A3 surface finishes are made with diamond buffing for a glossy and shiny surface finish.

The SPI standard B1, B2, and B3 grade surface treatment uses grit sandpaper paper to yield a semi-glossy surface finish.

The C1, C2, and C3 SPI grade surface treatments use grit sanding stones to achieve rough texture and uneven surface.

D1, D2, and D3 grade treatments use dry blast glass beads, and oxides for the surface finish to produce a very coarse and textured surface.

The Injection Mold Handbook

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From rapid prototyping to production

Injection Molding Prototypes

Get easy design feedback and validation through superior quality prototype tooling. Create small batches of plastic molded parts with excellent injection molding prototypes. We excel at manufacturing prototype molds within days to ensure you perform functional tests and validate market interest. We implement affordable aluminum tooling to help you reduce financial risks before full-scale production.

Production Tooling

We create high-quality production molds for high-volume plastic parts production. With high-strength, durable tool steel material, our production tooling is suitable for producing hundreds of thousands of parts. We can vary materials and construction methods according to your unique requirements.

Injection Molding Prototypes

Get easy design feedback and validation through superior quality prototype tooling. Create small batches of plastic molded parts with excellent injection molding prototypes. We excel at manufacturing prototype molds within days to ensure you perform functional tests and validate market interest. We implement affordable aluminum tooling to help you reduce financial risks before full-scale production.

Gallery of Injection Molding Parts

Dive into Kemal’s extensive gallery that showcases some of our completed injection molded parts and take confidence that we can create your injection molding project according to your strict specifications.

2K injection molding

Injection Molding Parts

Established

2018

Capabilities

MJF & FDM

Machines

2 MJF & 2 FDM machines

Expertise

Large scale FDM & multiple nylon materials using MJF

Description

Specializes in MJF Nylon and large parts using Fused Deposition Modeling

Medical part

Injection Molding Parts

Established

2018

Capabilities

MJF & FDM

Machines

2 MJF & 2 FDM machines

Expertise

Large scale FDM & multiple nylon materials using MJF

Description

Specializes in MJF Nylon and large parts using Fused Deposition Modeling

Micro Injection Mold

Injection Molding Parts

Established

2018

Capabilities

MJF & FDM

Machines

2 MJF & 2 FDM machines

Expertise

Large scale FDM & multiple nylon materials using MJF

Description

Specializes in MJF Nylon and large parts using Fused Deposition Modeling

Automotive part

Injection Molding Parts

Established

2018

Capabilities

MJF & FDM

Machines

2 MJF & 2 FDM machines

Expertise

Large scale FDM & multiple nylon materials using MJF

Description

Specializes in MJF Nylon and large parts using Fused Deposition Modeling

Automotive Part

Injection Molding Parts

Established

2018

Capabilities

MJF & FDM

Machines

2 MJF & 2 FDM machines

Expertise

Large scale FDM & multiple nylon materials using MJF

Description

Specializes in MJF Nylon and large parts using Fused Deposition Modeling

Injection Mold Part

Injection Molding Parts

Established

2018

Capabilities

MJF & FDM

Machines

2 MJF & 2 FDM machines

Expertise

Large scale FDM & multiple nylon materials using MJF

Description

Specializes in MJF Nylon and large parts using Fused Deposition Modeling

Why Choose Kemal for Custom Injection Molding Services

No MOQ

No minimum order requirement helps move plastic molded parts from design to production in a fast turnaround and supports your on-demand molding manufacturing needs with reduced injection molding cost.

High Efficiency

With certified domestic factories and a strong supply chain system, we accelerate the product development cycle and bridge the production of your injection molded parts as fast as possible.

Consistency and High Quality

Owing certified factories, conducting in-process inspections and dimensional verification after production, guarantee the custom molded parts are consistent in quality regardless of the complex shape with high precision.

Injection Molding Specialists

Working with our experts having 20+ years of experience in the injection molding industry, efficiently complete a turnaround from prototyping to production.

Strong Manufacturing Capacity

Our domestic factories in China provide a complete sheet metal project solution through flexible material, surface finish options and infinite manufacturing capacity for low volume and high volume production runs.

Fast Online Quotation

Just upload your design files and configure material, finishing options and lead time. Quick quotes for your sheet metal components can be created in just a few clicks.

See What Our Customers Say About Us

A customer’s words have a more substantial impact than a company’s claims – and see what our satisfied customers have said regarding how we fulfilled their requirements.

Ready to Get Your Custom Injection Molding Quotes?

Learn what you need before requesting for quotes for your injection molding projects at Kemal. Help you get wonderful molded parts made effectively, easily.

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FAQ's

Our mold-making process includes 6 steps:
Step 1: Production arrangement: Determine all of the requirements and arrange the production.
Step 2: DFM report analysis: Provide free but detailed production DFM report for further feasibility analysis.
Step 3: Production the mold: Put the mold into production and provide the Tooling Schedule form for the whole cycle for clients to check the process at any time.
Step 4: Free sample to test: Put the mold into production and provide the Tooling Schedule form for the whole cycle for clients to check the process at any time.
Step 5: Mass production:Client confirms the samples are qualified, then officially proceed with the subsequent production.
Step 6: Mold saving: Production is completed and delivered after quality inspection. Mold will be cleaned and properly stored for the next round of parts production.
Tolerance is very important, and if not correctly specified and controlled, assembling will fail. RapidDirect uses ISO 2068-c standard for injection molding tolerances unless tighter tolerance required.
No minimum order quantity, but the oder pricing will be more competitive if qty is higher.
After you place order, it takes about 35 days for mold designing and making, and more 3-5 days for molded parts production.
Generally, we generate the quote after our platform must have considered several factors, including the size of the component, mold complexity, number of injection cavities, materials, post-processing needs, etc.

Put your injection molded parts into production

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