ABS Injection Molding
Custom ABS molded parts with tooling support and controlled dimensions for functional and cosmetic components.
Certifications ISO 9001:2015 | ISO 13485 | CTQ Inspections | ITAR
ABS Injection Molding Services
ABS injection molding services for custom plastic parts, supporting both functional and cosmetic requirements from prototype builds to volume production. Tooling approach, material selection, and key process parameters are reviewed during quoting to help achieve stable dimensions and consistent appearance.
- Prototype, pilot, and production ABS molding supported
- Cosmetic finishes and textured surfaces available (SPI/VDI upon request)
- CTQ features reviewed through DFM before tooling release
- Optional inspection documentation available upon request (CMM/FAI as needed)
Kemal ABS Plastic Molding Capabilities
Our capabilities range from manufacturing small, high-precision components to producing large, complex housings with tight tolerances.
| Capabilities | Standards |
|---|---|
|
Press Tonnage Range |
50 – 1,300 tons
|
|
Maximum Part Size |
Up to 1,000 mm in length |
|
Maximum Part Weight |
Up to 5 kg |
|
Tolerances |
±0.05 mm (depending on part design and ABS grade) |
|
Lead Time |
Mold making: 2–5 weeks; Production: as fast as 3 days after approval |
|
Mold Types |
Single-cavity, multi-cavity, family molds, overmolding
|
|
Surface Finishes |
High polish, textured, matte, painted, and custom finishes |
|
Color Options |
Black, natural, Pantone/RAL custom color matching |
|
Production Volumes |
Low-volume prototypes to high-volume production runs |
|
ABS Material Grades |
General-purpose ABS, high-impact ABS, flame-retardant ABS (UL94 V0), UV-resistant ABS |
|
Quality Standards |
ISO 9001:2015, IATF 16949 (for automotive), RoHS & REACH compliance |
Special Grades and Modified ABS for Your Specific Applications
Not all ABS plastics are the same. Depending on the end-use environment and performance requirements, ABS can be modified to enhance certain properties—such as impact strength, flame resistance, UV stability, or food safety compliance. At Kemal, we source and work with multiple grades of ABS to ensure your molded parts meet the exact standards of your industry.
ABS Grade | Key Features | Typical Applications |
|---|---|---|
High-Impact ABS | Enhanced toughness and impact resistance | Automotive bumpers, protective housings, industrial equipment covers |
Flame-Retardant ABS (UL94 V0) | Self-extinguishing properties, meets fire safety standards | Electrical enclosures, appliance housings, public transportation interiors |
UV-Resistant ABS | Resistant to color fading and surface degradation from sunlight | Outdoor equipment housings, automotive exterior trim |
Food-Grade ABS | Compliant with FDA or EU food contact standards | Kitchen appliances, food handling tools, beverage dispensers |
Tell us your application requirements, and our engineering team will help you select the best ABS grade to balance performance, cost, and compliance.
Surface Finishes for ABS Plastic Parts
At Kemal, we offer a wide range of surface finishing options for injection-molded ABS parts, helping you achieve the exact look, feel, and performance your product requires.
Finish Type | Description | Typical Applications |
|---|---|---|
High Gloss Polishing | Creates a smooth, reflective surface for premium appearance. | Consumer electronics housings, appliance covers |
Matte Finish | Reduces glare and fingerprints, offers subtle aesthetics. | Automotive interiors, control panels |
Textured / Grain | Adds grip and hides mold marks or minor surface defects. | Tool handles, handheld devices |
Painting / Coating | Adds color, protective layers, or branding elements. | Branded product casings, outdoor equipment |
Electroplating / Chrome Plating | Provides metallic appearance and enhanced wear resistance | Decorative trim, automotive parts |
Laser Etching | Creates permanent markings or patterns on the surface. | Logos, serial numbers, functional markings |
Custom Surface Patterns | Achieved through Mold-Tech textures or custom engraving. | Industry-specific designs, aesthetic branding |
Share your design or surface requirements with our team, and we’ll recommend the best finishing process for your application.
ABS Injection Molded Parts Gallery
ABS injection molded parts produced for functional and cosmetic applications across different industries and production volumes.
ABS Electronics Housing
Cosmetic A-surfaces with controlled weld lines and sink marks for consistent appearance.
ABS Trim Cover / Bezel
Texture-ready surfaces with stable fit to reduce gloss variation and assembly mismatch.
ABS Functional Bracket / Mount
Rib-and-boss geometry optimized for strength, screw retention, and repeatable positioning.
ABS Snap-Fit Component
Snap features designed to reduce stress at the root and improve repeat engagement performance.
ABS Textured Cosmetic Panel
Tooling and flow control to keep texture uniform and minimize visible weld lines.
Small Precision ABS Parts
Thin walls and fine details molded with gate planning to reduce vestige and dimensional drift.
Why Choose Kemal for ABS Injection Molding
ABS Tooling & Molding Experience
Hands-on ABS tooling and molding support for housings and functional parts. Gate layout, venting, and cooling are planned for stable appearance and repeatable production.
Cosmetic Finish & Plating-Ready Surfaces
Support for high-gloss, textured, painted, and plated ABS parts. Tool polish, flow control, and venting are tuned to reduce weld lines and sink marks on A-surfaces.
Shrinkage & Warpage Control for ABS Assemblies
DFM reviews rib layout, weld-line location, and shrinkage behavior to improve dimensional stability, snap-fit consistency, and part-to-part assembly fit across production runs.
Integrated Tooling to Production
Mold fabrication, ABS injection molding, and secondary operations are coordinated in-house to reduce handoff risk, shorten iteration cycles, and keep process control consistent.
Tolerance Control for Functional ABS Parts
Fit-critical ABS components are supported with CTQ-focused planning and inspection. Tolerance targets are confirmed during quoting based on geometry, tooling strategy, and functional requirements.
ISO-Controlled Process & Documentation
ABS molding under an ISO 9001–certified system, with RoHS/REACH options available. Inspection scope and documentation are provided as required for quality and traceability needs.
Complete Guide to ABS Injection Molding
Our guide to ABS injection molding dives into the material properties of ABS plastic, its advantages in manufacturing, and best practices for designing ABS parts for injection molding.
Whether you’re developing functional prototypes or high-volume production parts, this guide will help you make informed decisions and achieve better results with your ABS projects.
Comprehensive Plastic Part Services
We provide early-stage design for manufacturability (DFM) analysis to optimize wall thickness, draft angles, and gate placement. This helps identify risks upfront and reduces costly mold changes later.
From single- to multi-cavity and hot runner molds, we build tooling that matches your production needs. Steel selection and surface finishes ensure durability and precision over the mold’s lifetime.
We offer standard molding, insert molding, and overmolding options. Each run is monitored with scientific process controls and full batch traceability to guarantee consistent results.
Choose from painting, pad printing, laser marking, and UV coating. ABS is especially well-suited for surface finishes, making it ideal for branded housings and visible parts.
Every part goes through strict IQC, IPQC, and OQC processes. We provide dimensional reports and compliance documentation to meet international standards.
From sub-assemblies to custom packaging, we streamline the final steps before shipping. Global logistics support ensures your parts arrive efficiently and ready to use.
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Put Your ABS Parts Into Production
Upload CAD files to receive DFM feedback, tooling options, and lead time guidance.
